#Vacuum Homogeneous Emulsifier

[microtechengineering]

Understanding the Mayonnaise Production Machine Price in Delhi NCR

With the ever-growing demand for ready-to-use food condiments in India, particularly in urban regions like Delhi NCR, mayonnaise has emerged as a widely consumed product in the food processing industry. This rising demand has prompted many businesses—small startups to large-scale factories—to explore production machinery for this creamy delight. As a result, one of the most frequently searched queries in the industry is the mayonnaise production machine price Delhi NCR. The cost of such machines varies significantly based on multiple factors, such as capacity, level of automation, manufacturing brand, technology used, and additional features like temperature control and vacuum processing. Typically, smaller units or startups may go for semi-automatic machines starting around ₹2.5 to ₹5 lakh, while medium to large processing businesses often invest in high-capacity, fully automatic systems ranging from ₹8 lakh to ₹20 lakh or more.

The regional advantage of being in Delhi NCR cannot be overstated. The region boasts a strong industrial base, a well-connected supply chain, and availability of experienced technicians, all of which contribute to competitive pricing and efficient post-sales support. For businesses looking to scale efficiently, considering the automatic mayonnaise processing machine cost Delhi becomes crucial. These machines are equipped with programmable logic controllers (PLC), touch screen interfaces, and automated mixing arms that ensure consistency and hygiene across batches. Not only do they reduce manual labor and the margin for error, but they also ensure that the final product meets both FSSAI and export-grade quality standards. Delhi NCR has become a hub where such machines are readily available from both Indian and international manufacturers offering cost-effective, efficient, and technologically advanced equipment.

Features That Influence Mayonnaise Production Machine Price in Delhi NCR

When evaluating the mayonnaise production machine price Delhi NCR, one must delve into the core features that determine the final cost. These machines are not a one-size-fits-all investment; each business has different production goals and budget constraints. A major factor in pricing is the emulsification technology used. Advanced machines such as the vacuum emulsifier mixer for mayonnaise Delhi are designed for high-speed mixing while removing air bubbles, which results in a smooth, glossy, and shelf-stable product. These are ideal for companies producing mayonnaise in large volumes or for export purposes, where quality and texture consistency are non-negotiable. Machines with vacuum mixing, jacketed vessels for heating and cooling, and CIP (Clean-in-Place) features can cost higher initially but offer lower operational costs and excellent ROI in the long run.

Another factor influencing price is the degree of automation. Manual or semi-automatic machines, though affordable, require constant human supervision and are ideal only for small batches. On the other hand, industrial mayonnaise mixer machines in NCR often come fully automated, complete with ingredient feeders, homogenizers, temperature controllers, and automated discharge systems. Such high-end machines not only speed up the production process but also ensure minimal wastage and hygiene compliance. Furthermore, businesses should also look into factors like the machine’s build quality (usually stainless steel 304 or 316 grade), warranty period, service contracts, and availability of spare parts when calculating the mayonnaise production machine price Delhi NCR. All of these components play a role in long-term durability and cost-efficiency.

Comparing Equipment Types and Their Prices in Delhi NCR Market

The Delhi NCR industrial zone hosts a variety of suppliers and manufacturers offering different grades and types of mayonnaise machinery. As a buyer, comparing types of machines—batch mixers, inline emulsifiers, or vacuum homogenizers—is essential to make an informed investment. For example, a startup kitchen producing 50-100 kg/day might opt for a basic commercial mayonnaise making equipment price model costing around ₹2.5–₹5 lakh. These machines typically have fewer automatic functions but are sufficient for low-volume operations. In contrast, a mid-size food brand distributing products across the NCR or North India region would require a higher capacity machine with built-in automation and quality controls, which can push the cost up to ₹8–₹12 lakh.

In cases where the production volume exceeds 1,000 kg/day or involves multiple recipes and SKU variants, businesses are better off investing in fully automated mayonnaise production lines. These setups may include a vacuum emulsifying mixer for mayonnaise Delhi, high-shear emulsifiers, jacketed storage tanks, and automatic packaging units. The automatic mayonnaise processing machine cost Delhi in such setups can reach ₹15 lakh to ₹30 lakh depending on the manufacturer and the sophistication of the system. Additionally, opting for made-in-India equipment can often be 20–30% cheaper than imported alternatives, without sacrificing quality, thanks to the technological advancements made by local machine manufacturers based in Faridabad, Noida, and Gurgaon.

Final Thoughts on Mayonnaise Production Machine Price Delhi NCR

To sum up, businesses looking to venture into food processing or expand their existing condiment line must evaluate the mayonnaise production machine price Delhi NCR with a strategic mindset. While the initial capital investment may seem daunting, the long-term benefits of reduced operational costs, faster production, and better quality control justify the expenditure. Moreover, Delhi NCR's proximity to top machine suppliers and industrial service providers means easier maintenance, faster repairs, and lower downtime—factors that can significantly affect productivity. Whether you’re evaluating a basic entry-level system or a high-tech automatic mayonnaise processing machine cost Delhi, it’s essential to choose a machine that aligns with your business’s scalability and production needs.

It’s also recommended to conduct a cost-benefit analysis comparing local suppliers versus importers, check for trial runs, request post-installation training, and verify machine certifications. Look for sellers offering comprehensive after-sales support, warranties, and parts availability. With the growing demand for safe, high-quality food products, investing in reliable commercial mayonnaise making equipment price options becomes not just a necessity but a competitive advantage. A quality industrial mayonnaise mixer machine in NCR, paired with efficient operations, can help you tap into new markets, meet consumer expectations, and build a trusted brand in the ever-evolving food processing industry. Ultimately, the mayonnaise production machine price Delhi NCR is more than just a cost—it's a long-term investment in product quality, business growth, and market reputation.

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Automatic mayonnaise processing machine cost Delhi

Industrial mayonnaise mixer machine in NCR

Commercial mayonnaise making equipment price

Vacuum emulsifier mixer for mayonnaise Delhi

[homogenizer47]

Mayonnaise Making Machines

The Ultimate Guide to Mayonnaise Making Machines: Efficiency, Consistency, and Innovation

Mayonnaise is a staple in kitchens around the world—from homes to restaurants to large-scale food production plants. Behind every perfect, creamy batch is precise technology that ensures texture, stability, and flavor. Enter the mayonnaise making machine, a key player in modern food manufacturing. In this guide, we explore how these machines work, what to look for when investing in one, and where to find high-quality solutions.

What Is a Mayonnaise Making Machine?

A mayonnaise making machine is a specialized industrial mixer designed to produce emulsified sauces like mayonnaise. It combines oil, egg yolks, vinegar or lemon juice, and seasonings into a stable emulsion. The result? A thick, creamy, and homogenous product with long shelf life and consistent quality.

Why Industrial Mayonnaise Production Needs the Right Equipment

In small-scale kitchens, a hand whisk or blender might suffice. But for large-scale production, consistency, hygiene, and efficiency are non-negotiable. Here's why a dedicated machine is essential:

Consistent Texture: High-shear mixing guarantees a smooth, lump-free emulsion.

Speed: Machines can process hundreds of liters per hour, saving time.

Stability: Proper homogenization prevents the mayonnaise from separating.

Hygiene: Food-grade stainless steel design and closed systems reduce contamination risks.

How Does a Mayonnaise Making Machine Work?

Most commercial mayonnaise machines operate using high-shear homogenizers. Here's a breakdown of the process:

Ingredient Loading: Oil, water, eggs, and other ingredients are added to the mixing chamber.

Pre-Mixing: Initial blending ensures even distribution of ingredients.

Emulsification: A high-shear rotor-stator homogenizer breaks down particles and disperses oil droplets, forming a stable emulsion.

Vacuum Mixing (optional): Vacuum systems can remove air, improve texture, and extend shelf life.

Cooling & Storage: The mixture is cooled and transferred to storage or packaging.

Features to Look For in a Mayonnaise Making Machine

When sourcing a machine for mayonnaise production, consider these features:

High-shear mixing capability

Vacuum emulsification system

User-friendly control panel

Scalable capacity (from pilot plants to full-scale production)

Stainless steel construction

CIP (Clean-In-Place) systems for hygiene

Recommended Supplier: Homogenizer-Mixer.com

For top-quality mayonnaise mixing machines, we recommend Homogenizer-Mixer.com. They offer a wide range of vacuum emulsifying mixers, high-shear homogenizers, and customizable solutions ideal for the food processing industry.

Their machines are built for durability, consistent performance, and easy integration into your existing production lines. Whether you're a startup scaling up or a large food processor, Homogenizer-Mixer.com has options tailored to your needs.

Conclusion

In today’s competitive food industry, quality and efficiency can set your product apart. Investing in the right mayonnaise making machine is not just about automation—it's about delivering a product your customers can trust, every single time.

Looking to take your mayonnaise production to the next level? Visit https://www.homogenizer-mixer.com/ to explore cutting-edge equipment and expert support.

[homogenizer-mixer]

Mixing Equipment at Best Price in India

May 26, 2025

High-Performance Industrial Mixers

When it comes to efficient and reliable mixing equipment in India, choosing the right machinery at the best price is crucial for businesses in food processing, pharmaceuticals, cosmetics, dairy, chemicals, and allied industries. Whether you need a high-speed homogenizer, industrial blender, or a lab-scale mixer, India offers a wide range of affordable and quality solutions tailored to your specific application.

✅ Why Mixing Equipment Matters

Mixing is key in ensuring uniformity, consistency, and product quality. From powder blending to liquid emulsification, the right mixer improves batch production, reduces waste, and ensures seamless integration into your processing line.

🧪 Types of Mixing Equipment Available in India

💰 Mixing Equipment Price in India – Best Market Rates

✅ Note: Prices vary depending on capacity (5L–5000L), automation level, and material (SS304/SS316).

Best Place to Buy Mixing Equipment in India

If you're looking for reliable, efficient, and affordable industrial mixers, we highly recommend:

👉 https://homogenizer-mixer.com

This trusted platform specializes in a wide range of homogenizers, high-shear mixers, and industrial mixing solutions for various industries. Whether you're a startup or a large-scale production unit, their equipment is known for:✔️ Competitive factory prices ✔️ GMP-compliant design ✔️ Custom-built solutions ✔️ Stainless steel construction (SS304/SS316) ✔️ Quick delivery & support all over IndiaPopular Models Available:Inline High Shear Homogenizer Batch Emulsifier Mixers Vacuum Emulsifying Mixer Cosmetic Cream Mixer Machine Liquid Soap and Shampoo Mixer Lab-scale Homogenizers

Customization & After-Sales Support

At homogenizer-mixer.com, customers can request:✔️ Customized capacity (5L to 10,000L) ✔️ PLC control integration ✔️ Heating/cooling jacketed tanks ✔️ Installation & operator training ✔️ 1-year warranty with remote support

📦 Industries Served

💊 Pharmaceutical – Syrups, ointments, creams 🧴 Cosmetics – Lotions, shampoo, gels 🧁 Food & Beverage – Sauces, juices, dairy 🧪 Chemical & Paints – Emulsions, detergents 🧫 Research Labs – Small-scale development batches

🛒 How to Order Mixing Equipment Online

Visit 👉 https://homogenizer-mixer.com Choose your equipment type & capacity Fill in the inquiry form or request a quote Get technical consultation from experts Place your order and schedule delivery

📞 Contact for Best Price Quote

For the latest price, catalog, or demo, reach out via: 🌐 Website: https://homogenizer-mixer.com 📧 Email: (available on website) 📦 Delivery: All over India (including Mumbai, Delhi, Hyderabad, Bengaluru, Chennai, and Tier-2 cities)

📝 Final Words

Choosing the right mixing equipment at the best price in India doesn’t need to be complicated. With trusted suppliers like homogenizer-mixer.com, you get value, quality, and expert support — all under one roof.Whether scaling up production or upgrading your facility, invest in high-quality mixers to boost efficiency and product quality.

[adinathinternationalindia]

Shampoo and Suspension Mixer

As the name suggests, a shampoo and suspension mixer is uses for mixing shampoo and liquid detergents. Adinath International is a reputed manufacturer of shampoo making machine in India with a glorious portfolio. Shampoo, gel and handwash mixer is a comprehensive manufacturing processing equipment that can manage mixing, emulsifying, homogenizing, and heating function with utmost efficiency. This machine is designed to cater to the specific and complex needs of soap manufacturing industry. Equipped with ultra-modern and robust components, this machine is certainly worth your investment. It can be used for the manufacturing of shampoo, gels, and detergents to name a few.

Our shampoo mixer and handwash mixing vessel are quite commonly used in the pharmaceutical in cosmetic industries. This machine contains a number of blending vanes which are suitable for the production of different product types. The mixing tank body and pipes have mirror polishing. This machine is self-sufficient equipment that can take care of mixing, blending, storage, bottle filling and capping processes on its own with minimal manual intervention.

Our advanced shampoo and suspension mixing machine consists of two consecutive blades moving in the opposite direction. This causes laminar thinning and facilitates uniform mixing of the material. You will find paddle type blades affixed to the scrapping arms of the machine. They are properly welded to the hollow shaft and you will also find a robust bottom support to keep the shaft firm and stable during the operation.

Paddles well mounted on the internal shaft and hollow shaft move in opposite i.e. clockwise and anti-clockwise directions respectively. If you need specific types of valves for material discharge, we can make them available too. Vacuum operated models are designed for optimum mixing of materials and to keep at bay any sort of air-trapping. The shampoo vessel contains a shell of sufficiently thick steel with a hemispherical bottom. There is also a flanged or loose lid top made of SS 304 stainless steel plate. For optimum homogeneity of ingredients, there is provided a bottom entry homogenizer in the same vessel which eliminates the need of going for an external homogenizer. Our vacuum operated shampoo models are ideal for a vacuum of 700 mm and internal pressure of 2.5 kg/cm2.

Being a pioneering supplier and exporter of shampoo and suspension mixer, our ultra-modern shampoo and suspension equipment is commonly used in pharmaceutical and chemical industries. Our shampoo making machine range consist capacity ranging from 10 liters Small Shampoo Machine to 20000 liters Industrial Shampoo Making Machine.

[nanyangmachinery]

Vacuum homogenizing emulsifying mixer Cosmetic vacuum emulsifying machine Automatic emulsifying equipment

[wellonapharmaindia]

How Are Pharmaceutical Ointment Manufactured?

A Cream or Ointment is an Effective way of Delivering Active Ingredients to the Affected area of the Body. It is used in treating skin problems, burns, irritation, fungal infection, and pain. The base of the Ointment can be water in oil (w/o) or oil in water (o/w) emulsion. It may also Contain Waxes, Lubricants, and Emollients Dispersed in oil.

The other ingredients are emulsifiers, stabilizers, and thickening agents. Colorants are also added in some cases if required. Those who are planning to launch industry to Pharma Ointment Manufacturers in India should go through the process of it. In a manufacturing unit, ointment can be made by an automated or manualprocess.

Automatic Process

The first phase is the water phase. The water phase vessel is filled with water and stirred. The vessel is covered with an insulated jacket, and the stirrer is attached to it.

The second phase is the wax phase where the wax vessel is filled with wax and stirred. Like water vessel, it is also covered with insulated jacket and a stirrer is attached to it.

The third phase is mixing phase. Melted wax and hot water are transferred to the mixing vessel using a vacuum transfer method.

While mixing and stirring at a high speed, active ingredients and drugs are added to it.

The material is recirculated in the vessel to make the mixture homogeneous.

The ready ointment is transferred to the storage tank by bump pump.

From the storage tank, it is taken to the filling area. Hot water circulation around the filling tube is required to maintain the right viscosity of the material.

The ready material is shifted to the hopper of the filling machine. A metering pump is attached to it.

The cream gets filled in the container or tube and after sealing and packing, the material is ready to dispatch.

After one batch of production, all vessels, tanks, and lining is washed thoroughly.

Manual process

The steps in the manual process are the same as an automated one. The only thing is, here the heating, stirring, and mixing is done manually.

Once mixed thoroughly, it is sent to a separate chamber called a colloid mill. It reduces the particle size and makes the mixture homogeneous. Once done, it is transferred to the storage tank.

Hot water is used for making the mixture free flowing.

The ointment is packed and sealed in the packing line.

In the manual and automated processes both, QC or Quality Control is important. It ensures that consumers get the bestproduct.

[sinoped]

KPZ Series Vacuum Homogenizer Emulsifier Stirring of High-viscosity Products | Sinoped

[kuajingplus]

What Products can the Vacuum Homogeneous Emulsifier Produce?

The vacuum homogeneous emulsifier is a kind of cosmetic equipment, but due to the development of science, the production technology has been continuously innovated. The vacuum homogeneous emulsifier is not only used in the cosmetics industry, but also in many industrial production fields. Let’s follow the editor of YeKeey, a professional emulsifying machine manufacturer to see what products can be produced by the vacuum homogeneous emulsifier.

Vacuum Homogeneous Emulsifier  Application

From the scope of application, the emulsifier can be used in a wide range of liquid products. For products with low viscosity, the emulsifier can handle them easily, and you don’t even need to turn on the homogenization function. You only need to mix, and even two-way mixing is sometimes a bit wasteful. To be precise, it is a bit overkill, and the price of the emulsifier is not cheap, and there is no need to use such a piece of good equipment. Ordinary stainless steel mixing tanks can be used for products such as lotion. But for products with a certain viscosity, it can only be produced by a vacuum homogeneous emulsifier.

The emulsifying machine

widely used in producing food sauces

Food sauces, such as salad dressing, mayonnaise, custard sauce, etc. The function of the emulsification tank of vacuum emulsification equipment is to dissolve one or more food materials in another liquid phase and make the combination into a relatively stable emulsion. Therefore, it is widely used in the emulsification and mixing of edible oils, powders, sugars, and other raw and auxiliary materials.

The emulsifier in the chemical industry

In the chemical industry, some ink coatings, paint emulsification, and dispersion also use vacuum emulsification tanks, especially suitable for mixing and emulsifying some insoluble colloidal additives CMC and other raw materials. The emulsifier is ideal for producing cosmetics, medicine, food, chemical dyeing, printing, ink, and other industrial products. It is more effective, especially for the emulsification of materials with high matrix viscosity and relatively high powder content.

High-shear vacuum homogenizing emulsifiers are widely used in the field of cosmetics

In the field of cosmetics, high-shear vacuum homogenizing emulsifiers are widely used in cosmetic creams, shampoos, shower gels, sunscreens, and other cream products. The emulsifier performs high-speed shearing, dispersion, and impact on the material through the high-speed rotation of the homogenizing head connected to the engine. In this way, the material will become more delicate and promote the fusion of oil and water. The material will be mixed with air during the production process, which will cause the product to become air-bubbled, bacterially polluted, easily oxidized and the appearance is not smooth. This situation will not occur when using a vacuum emulsifying machine.

It will disperse and emulsify evenly in a vacuum state, and air bubbles are no longer mixed in the process of production and mixing, so it can ensure the cream is delicate and stable.

Yekeey

YeKeey vacuum homogeneous emulsifier is easy to operate, has stable performance, good homogeneity, and high production efficiency. Moreover, this equipment also has the characteristics of convenient cleaning, reasonable structure, and a high degree of automation. YeKeey can also provide customers with the service of sending materials to the factory for test machines. If you have a demand for a vacuum homogeneous emulsifier, please consult YeKeey.

[honemix]

Cosmetic Manufacturing Equipment at www.honemix.com

[liyazhao111]

Two sets of small laboratory emulsification paste machines are delivered today!

Two sets of laboratory small-scale paste machines ordered from a hospital preparation room to Yekeey, which are arranged delivery today! Before the shipment, the Yekeey inspection department carried out the quality inspection of the equipment before leaving the factory, and made strict requirements on the delivery precautions. At the same time as ensuring the delivery time of the products, the safety matters during loading and unloading and transportation were carried out, ensure smooth delivery.

This small-scale paste making machine is very suitable for production in universities, research institutes, application industries, hospital plaster experimental research and small and medium-sized production. The material of the paste making machine is selected according to the customer's requirements. SUS316L stainless steel is made of pharmaceutical grade, and the emulsifying tank and water tank are mirror polished. The heating mode of the emulsifier is electric heating in the interlayer water bath or oil bath. The heating is even and mild, and the heating temperature can be adjusted and controlled with the control panel. When used, the temperature and time can be adjusted by the process technician according to the process requirements. The main pot of the emulsifying tank has a homogenized stirring system. The homogenizing stirring can be operated at the same time or separately, and the rotating speed can be adjusted. The scraping wall is stirred slowly for 0-65rmp, the homogenizer is high-speed homogeneous emulsification, and the speed is adjustable from 0 to 6000 rpm.

 Wuxi Yekeey Automation Technology Co., Ltd. specializes in R&D and production of emulsification, homogenization, mixing, dispersion and filling equipment. For the market demand of small and medium-sized experiments in the research, research and new product development of universities, research institutes and pharmaceutical companies, we designed and developed a small mixing and homogenizing emulsion filling equipment suitable for these occasions. ZJR series laboratory emulsifier in the course of more than 20 years of development, it has evolved to the fifth generation. It is a laboratory emulsifier with more complete functions, advanced technology and stable performance. If you need it, please contact Yekeey, we can provide GMP laboratory on-site test service!

More information:https://www.yekeey.com

                           https://mixcore.aliexpress.com/store/4987268

[mixer-filler]

Introduction of PFCT Machinery

Wuxi PFCT Machinery Co., Ltd. specializes in the research, design, manufacture, sale, and service of Pharmaceutical, Food, Cosmetic and Chemical machinery. Such as vacuum emulsifying mixer, high shear mixer, homogenizer, mixing tanks, reactor, double planetary mixer, tube filling and sealing machine, bottles filling and capping machine, filling line, etc..

PFCT started from 2008, has registered capital of 500,000 dollars, covering an area of 10,000 square meters. Meanwhile, we have obtained ISO9001:2000 certificate, CE certificate and manufacturing lice.

PFCT have expert R&D team. Provide A-Z solutions for liquid, semi-solid and solid materials in cosmetic, pharmaceutical, chemical and food industries.

PFCT export to all over the world, such as Europe, North America, Asia and Africa. Good reputation in market.

PFCT provide one year warranty and lifelong service, we try to service you 24 hours online.

Your satisfaction is our pursuit. PFCT team will provide you with excellent products and all-round services as always!

[microtechengineering]

Streamlining Efficiency with Advanced Mayonnaise Production Line Equipment

In the modern food manufacturing industry, mayonnaise production line equipment plays a vital role in delivering high-quality, consistent products at scale. This specialized machinery is designed to streamline every phase of mayonnaise manufacturing—from raw ingredient blending to emulsification and packaging—ensuring both speed and hygiene. With increasing consumer demand and changing food safety standards, food processing plants rely heavily on automatic mayonnaise processing machines to maintain efficiency without compromising quality. These machines automate tasks such as ingredient dosing, mixing, and temperature control, allowing manufacturers to scale up production while minimizing manual intervention and error.

Integrating Automation and Precision in Mayonnaise Processing

One of the most important features of mayonnaise production line equipment is its ability to combine automation with precision engineering. The equipment typically includes a series of integrated systems like homogenizers, oil dosing tanks, emulsifiers, and filling machines. Among these, the vacuum emulsifying mixer for mayonnaise stands out for its capability to produce smooth, lump-free textures by eliminating air bubbles during mixing. This vacuum technology not only enhances the shelf life of the product but also ensures a consistent taste and texture across batches. Industrial kitchens and large-scale manufacturers increasingly prefer this setup because it reduces waste, shortens processing time, and maintains the integrity of each ingredient.

Versatility and Customization for Different Production Scales

Food manufacturers understand the importance of adaptability in production, and today’s mayonnaise production line equipment offers remarkable flexibility to meet varying output demands. Whether it's for small batch artisanal mayo or large commercial operations, these machines can be customized to suit specific formulation requirements. For instance, an industrial sauce mixer for mayonnaise can be fine-tuned to work with various viscosity levels, flavors, and ingredient combinations, making it a multipurpose asset in any processing facility. Many modern systems also feature programmable logic controllers (PLCs), touchscreen interfaces, and real-time monitoring capabilities to allow precise control of each stage in the production cycle. Additionally, commercial mayonnaise mixing equipment is often built with stainless steel bodies for durability and easy sanitation, aligning with global hygiene standards.

Driving Growth and Quality in Commercial Food Manufacturing

As demand for high-quality condiments continues to rise globally, the importance of reliable mayonnaise production line equipment becomes even more evident. Investing in advanced machinery not only boosts output but also ensures consistent quality, which is essential for building brand loyalty. Systems like the automatic mayonnaise processing machine and vacuum emulsifying mixer for mayonnaise help manufacturers meet strict quality control standards while reducing operational costs in the long run. Furthermore, with the inclusion of energy-efficient motors and reduced maintenance needs, these machines are both cost-effective and environmentally friendly. Ultimately, the integration of smart, automated commercial mayonnaise mixing equipment into food processing plants is a key factor in scaling operations sustainably and delivering superior products to the market. Tags:

automatic mayonnaise processing machine

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industrial sauce mixer for mayonnaise

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[jixinflavours]

Production process of essence emulsion

A typical fragrance emulsion generally contains water, essential oils, emulsifiers, and stabilizers, such as gum arabic, a resin similar to peach gum, (naturally in the form of amber granules, ground into a white powder), with good hydrophilicity Lipophilic, is a very good oil-in-water emulsion stabilizer. The production process of the traditional emulsifier mixer can be explained as follows:

Technical difficulties in the production of traditional emulsification mixers

Using a traditional emulsifier mixer uses a high-pressure homogenizer as the core processor, and some physical and chemical properties of the raw materials in this production process bring considerable difficulties to this type of traditional emulsifier mixer:

Hydration of gum arabic and thickener is one of the most difficult mixing operations. In some cases, the solution must be stirred for extended periods of time to ensure complete hydration of the colloid.

The raw materials for perfume production are prone to agglomerates. They are not easily dispersed using traditional emulsifying machine mixers.

Partially hydrated material can build up on the mixer shaft and vessel walls.

A high pressure homogenizer requires a homogeneous pre-emulsion. This is not possible with conventional high pressure homogenizer mixers.

These traps will result in the product having to pass through the high pressure homogenizer multiple times to achieve the desired particle size.

solution

The use of Ekai emulsifiers can eliminate intermediate production stages, improve product quality and significantly reduce processing time. The high shear mixing action of the rotor/stator head hydrates and disperses the powdered ingredients and forms the desired emulsion with a uniform dispersion and fine product:

step 1

The water-oil phase pretreatment liquid is sucked into the emulsification pot through the vacuum system, and the homogeneous stirring is started, and then the powdery ingredients that do not need premixing can be added. The high-speed rotation of the rotor creates a powerful suction that draws liquid and solid components into the working head, where they are subjected to intense shear.

Step 2

The powder material components are deagglomerated and completely dispersed in the gap between the rotor blade ends and the stator wall. Product is squeezed out of the stator at high speed and back into the mix, while fresh raw material is sucked into the workhead.

Step 3

The combined intake and discharge of the various components of the material creates a cyclic mixing pattern within the vessel. In a short time all the ingredients pass through the working head and complete the dispersion. The dispersed phase was added to the vessel and an emulsion formed rapidly. The particle size is gradually reduced, resulting in a stable and homogeneous mixture.

Advantage

Efficient butterfly large circulation is usually short enough to obtain the final product after treatment with Ekai high shear emulsifier.

Typically, a droplet size of 200nm-2μm can be obtained using an Ekai high shear homogenizer.

The raw materials used as thickeners are fully hydrated and other ingredients are fully dispersed to maximize yield.

Consistent product quality.

A lump-free mixture.

Stable lotion.

Fast mixing time.

The above is the production process of essence emulsion. The selection of essence emulsion production equipment mainly depends on the batch size of the product, the formula, the type of ingredients used and the viscosity of the final product. The individual production requirements constituted by these elements determine the precise selection of the right machine.

[miraclecontinuation]

200L Vacuum Homogenizing Spiral Belt Emulsifying Machine

[kuajingplus]

How does the Mixcore Bottom Circulation Homogenizer Emulsifier Work?

The MC series Mixcore Bottom Circulation Homogenizer Emulsifier is a high-efficiency vacuum emulsifier from YeKeey. Its working efficiency is usually higher than that of ordinary emulsifying machines. How does it achieve high working efficiency? Let’s take a look at how the Mixcore Bottom Circulation Homogenizer Emulsifier work.

How does Mixcore Bottom Circulation Homogenizer Emulsifier Achieve High Working Efficiency?

For the Mixcore bottom homogenizer emulsifier system, the homogenizer of its stator and rotor structure is located below the main emulsification tank body.

First, the product in the main emulsifying tank is delivered to the homogenizer through the outlet at the bottom of the tank (which is also the inlet of the homogenizer). Next, in the premixing chamber, the mixing and conveying paddle accelerates the product downwards. There are multiple feed valves around the premix chamber through which powders and liquids can be sucked under a vacuum. All material entering the mixing chamber flows directly into the turbulent flow created by the mixing paddle and mixes immediately to avoid agglomeration.

Next, the pre-mixed product is accelerated horizontally to the rotor-stator homogenizer by means of push paddles. In the rotor/stator section, the rotor will accelerate the product to a peripheral speed of 30 m/s and then drop to 0 m/s over a distance of 1 mm. This means that the product processed in the shear column is subjected to a combination of thrust and shear forces, reducing the size of the emulsified droplets to 1 μm or less.

The pump arm downstream of the rotor/stator then delivers the product to the bypass line. The product can be pumped to the upper part of the main emulsifying tank by a long circuit pump, or directly back to the conical part of the lower part of the tank by a short circuit. In the main tank, a counter-rotating coaxial agitator macro-mixes the product before sending it back to the homogenizer. The tank is equipped with a double jacket that can be heated or cooled with water or steam.

Finally, the finished product is discharged through a recirculation pipe installed at the output of the homogenizer. During the discharging process, you can choose the homogeneous dispersion mode to re-smooth the product, or choose the pumping mode to pump out under pressure without shearing.

Summary

Mixcore high shear vacuum homogeneous emulsifier equipment takes advanced “recirculation emulsification” as the core technology of system design, equipment specifications cover experiment, pilot test to production, and can be used for complex and diversified products in many application fields. Produced to provide scientifically effective homogenization and mixing solutions! Mixcore recirculation vacuum emulsifier has many advantages and features, which can meet the different process and processing needs of various products. Almost all semi-solid products such as suspensions, creams, lotions, and gels can be produced reliably, quickly, and with high quality by Mixcore vacuum emulsifiers. Even sterility requirements can be met.

The above is the working principle of the Mixcore Bottom Circulation Homogenizer Emulsifier. If you have any questions about the product, please contact us for consultation, and professional technical engineers will answer you one-on-one!

[honemix]

cosmetic mixing machine, Cosmetics Manufacturing, cosmetic cream and lotion plastic tube filling and sealing machine at honemix.com