#mectech

[mectech1]

Revolutionizing Edible Oil Processing: Spent Earth Oil Recovery and Continuous Deodoriser Technology

Edible oil can only be safe for consumption if it is free from unwanted odors, flavors, and volatile impurities. This is where deodorisation steps in, removing all these contaminations and producing a neutral, high-quality oil. Traditional deodorisation processes used to be time-consuming and less effective. However, the invention of continuous deodoriser has made the process much faster and more efficient. The continuous deodoriser process too comes with a range of benefits as well.

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[red-firecracker]

The Donington Cliche . No 21 @teammectech Mectech Motorsport Norman M30, Bradley Smith, Duncan Williams, LMP3 Cup Donington 2018 . Fujifilm X-T2 | XF50-140mm F2.8 R LM OIS WR + 1.4x Teleconverter| 1/800th sec at f4.5 | 188mm | ISO100 . Please do repost, share, regram my pictures, but please credit Instagram account @redfirecracker and keep the watermarks. . #Mectech #LMP3 #Norma #DoningtonPark #LMP3Cup #jellybabymedia #photographer #motorsport #racing #racecar #endurance #racingcars #motorracing #automotivephotography #GetInspired #xphotographer #fujifilm_xseries #fujifeed #repostmyfujifilm #fujiholics #fujilove #Mirrorless (at Donington Park) https://www.instagram.com/p/BndpzvxhkIi/?utm_source=ig_tumblr_share&igshid=rdnbt10kbuuo

[mectechindia-blog]

Pilot Plant for Research & Development use in vegetable oil industry. Suitable for oil Industry Engineers to Develop specialty & value added products. For more details about our organization please log in to our website www.mectech.co.in

Mectech Process Engineers Pvt. Ltd.

Contact No. - +91-8826091466

Whatsapp - +91-9871310883

Email- info@mectech.co.in, sales@mectech.co.in

[rahulchandran69]

#powerlord #5speed ________________________________________________ @motostation_goa @teamreverseengineering @yamahard350clubgoa @trailmonks @yamaharxclub @_yamaharxclub007 @yamaharxriders @yamaha_2_stroke @rx_zone_ @rxtigersgoa @goanbikers @yamaharxclub @yamaharxclubgoa ________________________________________________ #yamahard #rd #rd350 #rx #2strokegoa #ride #ashwem #beach #beachfun #rxiansofgoa #vagator #goa #sunset #goanbiker #yamaha #yamahard350 #bikerlife #bikersofinstagram #wanderer #wanderlust #trailrider #travelgram #motorcycleporn #motophotography #goa #mototech #mectech #copyrightsfreepicture #nocopyright . (at Carona Aldona) https://www.instagram.com/p/B9qXcpHgYdK/?igshid=1p7rwcsyodceg

[chubbycrowgames]

Minted in Blood: Class Teasers

Minted in Blood is the current project I'm working on for my TTRPG brand, Chubby Crow Games. It's a magipunk game about war and hope, where players are scrappy heroes fighting the oppressive plutocracy. I've been teasing classes over on my Itch and Ko-Fi pages, and I wanted to share some of them here.

So here are the first 8 class teasers!

Agent. Highly trained operatives who specialize in stealth and subterfuge to fight their enemies. Think Ethan Hunt from Mission Impossible, or Altaïr from Assassin's Creed.

Animist. Watchers of nature and magic, they observe monsters and spellcasters alike to mimic their powers. This is a classic Blue Mage, if you're familiar with Final Fantasy; think Strago or Gau from Final Fantasy VI.

Aristocrat. Either wealthy socialites from the PTC or social beacons in the Valley, they use charm and guile to further their goals.  These are your rich characters who are motivated into action. More Thomas Wayne, less Bruce's Batman (though nothing's stopping them from picking up some combat skills!).

Cavalry. Whether through training or instinct, they ride into battle on the backs of their mount. These folks can have either animal mounts or MECtech mounts (MECtech is essentially technology fueled by magic instead of electricity or steam). Think the various cavalry units from the Fire Emblem series, or Terra and her Magitek armor at the start of Final Fantasy VI.

Engineer: Skilled in the intricacies of MECtech, they can build or maintain complicated machinery and manipulate magic in specific circumstances. The main inspiration for this class is Edgar from FFVI, but Cid from FFIV has his influence here as well.

Magiturge: Most magiturges combine natural talent with intense training, though enough of either one can make up for lack in the other. They use their will to manipulate raw magic. This is kind of your standard magic user; think Terra from FFVI, the Mage class from World of Warcraft, or Doctor Strange.

Officer: When tough times come, they are the ones soldiers and civilians alike turn to.  They lead their charges into battle with calculation and foresight. Whether they're likeable, like General Leia from Star Wars, or kind of a hardass, like Clancy Brown's Drill Seargent Zim from Starship Troopers, the Officer helps groups focus on a common goal.

Reclaimer: So-named because they’ve mastered the art of reclaiming magical energy from MECtech and spiritual objects, they can channel this magic into new items and spells. The main inspirations behind Reclaimers were Disenchantment/Enchantment from World of Warcraft, and the Siphoners from Vampire Diaries (I preemptively reject your judgment). The suck the magic out of objects to use for their own magic.

[glauniversityseo]

Fat Splitting Plant Exporters | Fatty Acid Distillation Plant

Mectech is the best Fatty Acid plant manufacturer. As being among the top acid oil plant suppliers in India, we provide 100% custom-built Acid Oil plant where each component is designed to Micro level

[mectechfilters-blog1]

Mectech Process Engineering Pvt Ltd is Leading Manufacturer & Exporter Of Horizontal Pressure Leaf Filters . Order Now! Call with US- +01244700800.

[oilextracting-blog]

Vegetable oil refining plant

Vegetable oil refining is the process of cleaning the impurities of oil and to make them edible as they contain a large amount of dirt and other stuff which are not good for health. These impurities are removed in a series of steps such as degumming, neutralizing, bleaching, deodorizing, and dewaxing or winterization. Mectech takes special care in all the stages and after undergoing the process and make the oil safe and fit for human intake.

For more details:-http://www.mectech.co.in/vegetable-oil-refining-plant.php

[claudette103095]

I’m back!!!

Hello everyone! After being inactive for the last five years, I believe, here I am, trying to revive my tumblr account for the reason that I’ve been trying a lot of products lately, been going to places, and have been trying out new things after I finished my undergrad course and after passing the licensure exam for Mectech. Yessss you read it right! I was just a regular high schooler when I started creating this account, and now I’m back with a degree already! But as I was saying, a lot has happened for the past couple of months and I’ve been thinking of wanting to share my experiences with you guys. And right now it’s about 11pm here in the Phils and im really very sleepy right now so forgive me if there are some typos or probably wrong grammar in this because 1. im not really that good at speaking and even writing in English (i’ll try my very best to combat language barrier tho) and 2. im too tired to have time to proofread my work and sugarcoat it. But yea, I’ll try to be more active here now starting tomorrow! Hehe this account needs a lot of renovation tho but yea, I have all the time to do that since im on a break ;) so yea, see you in my next updates! lots of love!

[mectech1]

Sweet Water Treatment and Evaporation Plants: Optimizing Glycerin Recovery and Industrial Processes

What is Sweet Water Treatment?

In the biodiesel and oil refining industries, glycerin is often recovered from spent lye or distillation condensate. After crude glycerin is separated, the remaining water phase, known as sweet water, contains impurities such as methanol, soap, salts, and residual organics. While not as valuable as crude glycerin, sweet water still holds potential for methanol recovery, water reuse, or safe discharge, but only after proper treatment.

Objectives of Sweet Water Treatment

Remove impurities such as residual glycerol, fatty acids, and methanol.

Concentrate waste for easier disposal or reuse via evaporation plants.

Recover usable methanol from the mixture, reducing input costs.

Reduce chemical oxygen demand in effluents, improving environmental compliance.

At Mectech, we design modular and scalable sweet water treatment systems that enable manufacturers to integrate glycerin handling seamlessly into their main production lines.

Role of Evaporation Plants in Process Optimization

Evaporation plants are often coupled with sweet water treatment systems to remove excess water from the stream, allowing concentration of valuable or hazardous compounds. In glycerin processing, this step becomes critical when the goal is to either recover methanol or minimize the volume of effluent.

Advantages of Evaporation Plants

Volume Reduction: Reduces the quantity of effluent needing final treatment or disposal.

Resource Recovery: Enables recovery of methanol or glycerin residues.

Zero Liquid Discharge (ZLD) Potential: When combined with crystallizers or dryers, evaporation can help plants move toward ZLD targets.

Thermal Efficiency: Modern multi-effect evaporators designed by Mectech reduce energy consumption, lowering operational costs.

Key Features of Water Treatment and Evaporation Plants

Mectech has been a trusted partner for businesses looking to enhance their process efficiency and recovery yield. Their sweet water treatment and evaporation plants are renowned for their specific features like:

Multi-effect evaporators to offer high thermal efficiency with minimal energy input

Condensate polishing units for clean water reuse or safe discharge.

Built-in features to separate and reclaim methanol from sweet water streams.

Applications in Rice Bran Oil Refinery

Rice bran oil refineries are high-volume operations that generate various byproducts, including soapstock, free fatty acids, and neutral oil losses. In many plants, glycerin or its derivatives are produced during esterification and transesterification processes, especially when the refinery is part of a biodiesel setup.

Water Challenges in Rice Bran Oil Processing

Common water challenges in rice bran oil processing include:

Effluent streams from degumming, neutralization, and bleaching units.

Soap and glycerin residues in spent lye.

High organic load, requiring pre-treatment before discharge.

Sweet water treatment systems can help segregate and recover valuable compounds, while evaporation plants concentrate waste and recover usable water or solvents.

Comprehensive solutions are engineered at Mectech, that integrate with refining lines, allowing plant operators to maximize oil yield, reduce waste, and stay compliant with discharge regulations.

Applications in Maize Oil Mill Operations

The processing of maize (corn) for oil involves degumming, neutralization, and sometimes physical refining. Like rice bran oil processing, maize oil milling generates effluents containing suspended solids, high biological oxygen demand, and potential glycerin traces if biodiesel production is part of the operation. Here, evaporation units are key to managing process condensates and reducing wastewater volumes.

Maize oil mills with integrated biodiesel units benefit greatly from glycerin separation and sweet water treatment systems. When engineered by an experienced plant maufacturer like Mectech, these systems can help enhance recovery, lower disposal costs, and maintain product purity.

Conclusion

Sweet water treatment and evaporation plants are no longer optional additions — they are vital components of efficient, modern industrial plants. Whether you operate a rice bran oil refinery, a maize oil mill, or a biodiesel unit focused on glycerin recovery, implementing these systems can lead to better product yield, regulatory compliance, and cost savings.

With advanced engineering and years of experience, Mectech. with a focus on turnkey industrial solutions, continues to support industrial clients with efficient, reliable, and customized solutions.

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[rahulchandran69]

2 stroke Family #2strokegoa @2strokegoa ________________________________________________ @motostation_goa @teamreverseengineering @yamahard350clubgoa @trailmonks @yamaharxclub @_yamaharxclub007 @yamaharxriders @yamaha_2_stroke @rx_zone_ @rxtigersgoa @goanbikers @yamaharxclub @yamaharxclubgoa ________________________________________________ #yamahard #rd #rd350 #rx #2strokegoa #ride #ashwem #beach #beachfun #rxiansofgoa #vagator #goa #sunset #goanbiker #yamaha #yamahard350 #bikerlife #bikersofinstagram #wanderer #wanderlust #trailrider #travelgram #motorcycleporn #motophotography #goa #mototech #mectech #copyrightsfreepicture #nocopyright . Thanks for the pictures @krishna_divkar (at Carona Aldona) https://www.instagram.com/p/B-pfXeLgSLA/?igshid=gws9jzngxji9

[mectech1]

Understanding the Hydrogenation of Oil and Its Role in Modern Manufacturing

Vegetable oil is an important raw material for various processes that play a central role in shaping everyday essentials — from food to cosmetics, and from soaps to biofuels. Three key processes namely hydrogenation of oil, soap noodles plant operations, and vegetable oil refinery systems form the backbone of several interconnected industries. These processes are not only essential in transforming raw agricultural products into refined, usable forms but also in driving efficiency, sustainability, and innovation.

Vegetable Oil Refinery: The Foundation of Purity and Performance

A vegetable oil refinery is where crude vegetable oils extracted from seeds like soybean, sunflower, palm, etc. are processed to remove impurities, free fatty acids, and undesirable odors or colors. The refined oil can then undergo hydrogenation or turn into soap noodles based on further applications.

The typical refining process consists of three main steps:

· Degumming and neutralization: Remove phospholipids and free fatty acids.

· Bleaching: Uses activated clay to remove pigments and improve color.

· Deodorization: A vacuum steam process that eliminates odor-causing compounds.

Refining can be customized to achieve the required level of purity depending on the intended use, whether for human consumption, biodiesel, or industrial applications. Mectech’s modern vegetable oil refinery plant is designed for energy efficiency, minimal waste generation, and compliance with food safety standards.

The Hydrogenation of Oil: Enhancing Stability and Functionality

Hydrogenation of oil is a chemical process that adds hydrogen atoms to unsaturated fats, typically vegetable oils, under controlled conditions. This process converts liquid oils into semi-solid or solid fats, changing their physical properties and increasing their shelf life.

Hydrogenation is particularly useful in food and industrial applications for several reasons:

· Improved stability: Hydrogenated oils resist rancidity and oxidation better than non-hydrogenated oils.

· Desirable texture: The process alters the melting point, making products like margarine and shortening possible.

· Longer shelf life: This stability is vital in packaged foods and other commercial uses.

From a manufacturing standpoint, hydrogenation requires specialized reactors, controlled temperature and pressure systems, and the presence of a metal catalyst (commonly nickel). Safety, precision, and hygiene standards are critical in this process to ensure consistent quality.

Industries involved in soap making, lubricants, candles, and cosmetics often rely on hydrogenated oils for their unique chemical and physical properties.

Soap Noodles Plant: Turning Oil into a Hygiene Essential

Soap noodles are the raw material used in the production of bar soaps which are usually made from a mix of animal fat and vegetable oil derivatives. In cases where a harder soap bar is required, hydrogenated oils are used. A soap noodles plant is where this raw material is transformed into processed soap noodles.

The process of soap noodle production typically includes the following:

· Saponification: This is the chemical reaction where oils/fats react with a strong alkali (usually sodium hydroxide) to form soap and glycerin.

· Washing and drying: The soap is then washed and dried to remove impurities and excess moisture.

· Noodling: The final product is extruded into noodle-like pellets which can be easily stored, transported, and reprocessed by end-use soap manufacturers.

The versatility of soap noodles makes them ideal for a wide range of soaps like laundry bars, beauty soaps, medicated varieties, and more. Soap noodles plant from Mectech ensures precise formulation, consistency, and hygiene, which is crucial for large-scale, commercial soap production.

Integration of Processes: From Refinery to Finished Products

What’s fascinating is how the process of oil refining, oil hydrogenation, and soap noodles production can be integrated into a single production ecosystem. This integrated approach allows plant operators to reduce delays between production stages and improve overall plant productivity and cost efficiency. For companies looking to venture into multiple verticals such as edible oil, personal care products, and industrial lubricants investing in a multi-functional plant is a smart strategy.

Conclusion

From the hydrogenation of oil to the intricate systems of a soap noodles plant and the essential operations of a vegetable oil refinery, each process plays a vital role in modern manufacturing. These technologies are at the heart of industries that touch our lives daily — cleanliness, nutrition, beauty, and beyond.

Choosing the right partner for designing, building, and optimizing these systems can make a significant difference in quality, efficiency, and profitability. With the right expertise and equipment, the journey from crude oil to finished product becomes a streamlined, sustainable, and scalable operation.

If you are looking to explore plant setup or upgrade your current systems, reach out to Mectech — where engineering meets innovation.

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[mectech1]

Innovations in Process Engineering: The Future of Spent Earth Oil Recovery and Continuous Deodoriser

Through spent earth oil recovery, the waste material, primarily made of activated clay or bleaching earth, absorbs impurities and unwanted pigments from crude oil. In oil refining, Mectech process engineers play a vital role in designing systems that recover valuable oils, purify products, and improve overall efficiency. 

[mectech1]

Choosing the Right Filtration System for Oil Refineries: A Guide to Efficiency and Quality

In the oil refining industry, the quality of filtration systems plays a crucial role in determining the purity, efficiency, and sustainability of the final product. Many mahua oil refinery and sunflower oil refinery in India are leveraging high-quality filtration systems with shiny filters to optimize their oil refinery operations. Advanced filtration systems such as those from Mectech not only lead to higher productivity but at the same time also contributes to reduced waste and better oil clarity.

The Importance of Filtration in Oil Refining

Among the different steps involved in the oil refining process, filtration is by far the most critical one. It helps remove unwanted particles and impurities that can affect the taste, shelf life, and overall quality of edible oils. Whether refining sunflower oil, mahua oil, or any other edible oil, a high-quality filtration system ensures purity, longer shelf life, and improved taste and aroma of the oil.

In addition to this, advanced filtration units also ensure compliance with food safety standards and help reduce processing costs and energy consumption. In India, the demand for high-quality edible oils is growing rapidly, making efficient filtration technology a necessity for modern refineries.

What Are Shining Filters and How Do They Work?

Mectech’s specialized filtration systems with shining filters provide high-efficiency separation of unwanted particles during the oil refining process. They use advanced membrane filtration, pressure filtration, or vacuum filtration techniques to remove impurities at a microscopic level. These advanced units feature:

High filtration efficiency to remove even the finest impurities.

Extended filter life to reduce maintenance costs.

Improved oil recovery to minimize oil loss during filtration.

Eco-friendly operations to reduce waste generation.

Implementing shining filters in a sunflower oil refinery in India or a Mahua oil refinery can significantly enhance the production process and product quality.

Sunflower Oil Refinery in India: Why Filtration Matters

Sunflower oil is one of the most popular edible oils in India, known for its light texture, neutral taste, and high smoke point. However, the extracted oil is not fit for consumption until it is filtered thoroughly. When filtration is performed using high-grade systems, all the initial phospholipids, free fatty acids, and waxes are removed to achieve excellent clarity and stability. Here’s how filters from Mectech improve sunflower oil refining:

Eliminates Wax Content: Ensures a clear and stable oil, preventing cloudiness.

Enhances Color and Taste: Removes pigments and off-flavors for a better consumer experience.

Boosts Shelf Life: Reduces oxidation by removing unwanted particles.

With the rising demand for premium edible oils, Indian refineries need advanced filtration systems to compete in both domestic and export markets.

Mahua Oil Refinery: Special Considerations

Mahua oil, extracted from Mahua tree seeds, is gaining popularity for its nutritional value and medicinal benefits. However, its refining process is more complex than sunflower oil due to its higher content of free fatty acids (FFA) and natural gum substances. Filtration is essential for mahua oil refining as it:

Reduces Free Fatty Acids (FFA): Ensures better stability and shelf life.

Removes Gum & Sludge: Improves oil texture and usability.

Ensures Uniformity: Provides a consistent product for commercial use.

Since mahua oil is used in cosmetic, medicinal, and edible applications, filtration plays a key role in refining it to meet industry standards.

Choosing the Right Filtration System for Your Refinery

When selecting a filtration system for your oil refinery, consider the following factors:

Capacity & Efficiency

Choose a system that can handle large-scale oil production without frequent clogging.

Look for filtration solutions that reduce labor costs.

Type of Oil Being Processed

Different oils require different filtration techniques.

Ensure the filter is customized for sunflower oil or mahua oil refining.

Compliance with Food Safety Standards

Select R&D-backed filtration systems that comply with FSSAI and international food safety regulations.

Maintenance & Operational Costs

Opt for low-maintenance filters with easy-to-replace components.

Consider energy-efficient filtration systems to lower processing costs.

Conclusion

As the edible oil industry in India continues to expand, refineries must embrace technological advancements to stay competitive. Companies that adopt advanced filtration technologies will not only improve product quality but also increase profitability and brand reputation.

Whether you are running a sunflower oil refinery in India or a mahua oil refinery, high-performance filters can dramatically improve efficiency, cost-effectiveness, and product quality. By choosing the right filtration system such as those offered by Mectech, businesses can improve oil clarity and purity, reduce processing costs, and enhance market competitiveness.

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[mectech1]

As a leading biodiesel plant manufacturer, Mectech specializes in efficient extraction and refining technologies, ensuring maximum yield and sustainability. Both mahua oil extraction process and shea butter making process involve a mix of traditional and modern methods to ensure high-quality production.

[mectech1]

The Mahua Oil Extraction Process and Shea Butter Making Process: A Deep Dive

Natural oils and butter are crucial in multiple industries, from cosmetics and skincare to biodiesel production and pharmaceuticals. Among them, mahua oil and shea butter stand out for their unique properties and applications. Both oils are derived from seeds using traditional and modern extraction methods, ensuring high-quality yield. At Mectech, we understand the importance of efficient extraction methods that optimize yield and maintain the purity of oils.

Mahua Oil and Shea Butter: Sustainable Solutions for Biodiesel Production

Mahua oil and shea butter are emerging as eco-friendly alternatives for biodiesel production due to their high lipid content and renewability. Mahua oil has excellent fuel properties, making it ideal for biofuel blending. Shea butter also contains fatty acids suitable for biodiesel conversion. These oils undergo transesterification, producing clean-burning biodiesel that reduces carbon emissions. Transitioning to these plant-based biofuels can significantly lower dependence on fossil fuels.

As a leading biodiesel plant manufacturer, Mectech specializes in efficient extraction and refining technologies, ensuring maximum yield and sustainability.

Mahua Oil Extraction Process

Mahua oil is widely used in the production of soaps and traditional medicine and is an excellent substitute for cocoa butter. Moreover, due to its high fatty acid content, it has also recently emerged as a popular source of biodiesel. Let us understand the extraction process of mahua oil in brief.

1. Seeds Collection and Drying

First of all, mahua seeds are collected from fallen flowers and then cleaned to remove dirt. The clean seeds are dried to reduce the moisture content as this enhances the efficiency of oil extraction.

2. Seed Preparation

Now the outer shells of the mahua seeds are removed either manually or using a dehulling machine and the seeds are crushed into smaller particles to increase surface area.

3. Oil Extraction Techniques

There are several methods for extracting mahua oil, including:

Cold Pressing Method: in this method, the crushed mahua seeds are placed in a hydraulic machine and pressure is applied to extract the oil. This process is carried out naturally without using heat or chemicals and helps retain the nutritional properties of the oil. Cold pressing is used to produce mahua oil for medicinal and edible uses.

Expeller Pressing Method: The expeller pressing method is used when the oil produced has industrial uses such as biodiesel production. Under this process, a mechanical oil expeller is used to press the oil from seeds under controlled temperature and pressure.

4. Filtration and Refining

The extracted mahua oil contains impurities and must be filtered. Neutralization is carried out to remove free fatty acids, degumming to eliminate phospholipids, and bleaching to improve color and clarity.

Shea Butter Making Process

The transesterification of shea butter results in the production of biodiesel which finds its major application as premix fuel. Check out the process of making shea butter below which can further be used to produce biodiesel. Apart from this, shea butter is also used in cosmetics, food, and pharmaceuticals for its moisturizing properties.

1. Shea Nuts Cleaning

Shea nuts fallen from shea trees are collected and washed thoroughly to remove dirt particles.

2. Boiling and Drying

The cleaned nuts are boiled for a few hours to remove excess moisture and deactivate enzymes and are then sun-dried for several days.

3. Shelling and Grinding

The outer shell of the shea nuts is removed and the nuts are ground into a fine paste using grinders or stone mills.

4. Roasting and Oil Extraction

Different methods carried out for shea oil extraction include:

Traditional Method (Hand Extraction): The shea paste is mixed with warm water and kneaded until the butter fat separates from the mixture. The fat is then skimmed off and boiled to remove any residual water.

Mechanical Pressing Method: Similar to mahua oil extraction, the ground shea nuts are passed through a hydraulic press to extract the butter. This method is more efficient and widely used in commercial production.

5. Filtration and Purification

Shea butter is filtered to remove impurities and may undergo further refining for specific uses.

Conclusion

Both mahua oil extraction process and shea butter making process involve a mix of traditional and modern methods to ensure high-quality production. As a reputed biodiesel plant manufacturer, Mectech is committed to providing top-tier plant solutions to support the growing demand for natural oil extraction and sustainable fuel production.

To set up an oil extraction or biodiesel plant, contact Mectech today!

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