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mydecorative · 2 years
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Injection Molding: How Does It Work?
The injection molding process may seem easy on the surface; however, it can be more complicated than it looks. Although the mold has been designed and the plastic injection machine is functioning well, if the process is not closely monitored and controlled, it may affect the outcome of the finished product.
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usedplasticmachine · 6 months
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Used injection molding machine in China,ماكينة قولبة بالحقن مستعملة في الصين
Haida 290T, it’s original servo machine,
tie bar distance; 630*630mm
injection glue weight: 1200g
Model: 2023year
payment term : T/T , BTC and USDT;
WhatsApp: wa.me/+8618576477029
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India Delhi Plastfocus Exhibition
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emma-mouldmaker · 3 years
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How much do you know about the five steps of the injection mold production process?
Injection mold manufacturing can be roughly divided into the following steps:
1. Process analysis of plastic products.
Before designing the mold, the designer should fully analyze and study whether the plastic product conforms to the principle of injection molding, and needs to negotiate carefully with the product designer, and a consensus has been reached. This includes necessary discussions on the geometric shape, dimensional accuracy and appearance requirements of the product, and try to avoid unnecessary complexity in mold manufacturing.
Second, the mold structure design.
A set of high-quality molds not only requires good processing equipment and skilled mold manufacturing workers, but also a very important factor is to have good mold design, especially for complex molds, the quality of mold design accounts for 80% of the quality of the mold. %above. An excellent mold design is: on the premise of meeting the requirements of customers, the processing cost is low, the processing difficulty is small, and the processing time is short.
To do this, it is necessary not only to fully digest the requirements of the guests, but also to have an understanding of the injection molding machine, mold structure, processing technology and the processing capacity of the mold factory itself. Therefore, to improve the level of mold design, the following points should be done:
1. Understand every detail in each mold design, and understand the purpose of each part in the mold.
2. Refer to the previous similar designs when designing, and understand the situation in its mold processing and product production, and learn from the experience and lessons.
3. Learn more about the working process of the injection molding machine to deepen the relationship between the mold and the injection molding machine.
4. Go to the factory to understand the process of processed products, and recognize the characteristics and limitations of each type of processing.
5. Understand the test results and mold modification of the mold designed by yourself, and learn from it.
6. Try to use the more successful mold structure in the design.
7. Learn more about the influence of water in the mold on the product.
8. Study some special mold structures and understand the latest mold technology.
Third, determine the mold material and select standard parts.
In the selection of mold materials, in addition to considering the accuracy and quality of the product, it is also necessary to give the correct choice in combination with the actual ability of the mold factory's processing and heat treatment. In addition, in order to shorten the manufacturing cycle, the existing standard parts are used as much as possible.
Fourth, parts processing and mold assembly.
In addition to giving the best structure and reasonable tolerance in the design, the precision of the mold is very important for the machining of parts and the assembly of the mold. Therefore, the choice of machining accuracy and machining method occupies an absolute dominant position in mold manufacturing.
The dimensional error of molded products is mainly composed of the following parts:
1. The manufacturing error of the mold is about 1/3
2. The error caused by mold wear is about 1/6
3. The error caused by uneven shrinkage of the molded part is about 1/3
4. The error caused by the inconsistency between the scheduled shrinkage and the actual shrinkage is about 1/6
Total error=1+2+3+4
Therefore, in order to reduce the mold manufacturing error, the machining accuracy should be improved first. With the use of CNC machine tools, this problem has been well controlled. In addition, in order to prevent errors caused by mold wear and deformation, quenching should be used for key parts such as cavities and cores in molds with high machining accuracy requirements and large product output. In medium and large molds, in order to save materials and facilitate processing and heat treatment, the mosaic structure should be used as much as possible in mold design.
In order to solve the error caused by the uneven shrinkage of the molded parts and the inconsistency between the predetermined shrinkage and the actual shrinkage, 1/3 of the product tolerance is generally selected in the mold manufacturing as the manufacturing tolerance of the mold. Large room for adjustment to account for errors caused by the molding process.
5. Test mode.
A set of molds is only 70% to 80% of the entire manufacturing process from the start of design to the completion of assembly. For the error caused by the inconsistency between the predetermined shrinkage and the actual shrinkage, whether the demolding is successful or not, how is the cooling effect, especially the influence of the size, position and shape of the gate on the accuracy and appearance of the product, it must be tested by mold trial. Therefore, mold tryout is an indispensable step to check whether the mold is qualified or not and to choose the best molding process.
Anywhere, if you need mold factory from China, please contact with me!
Emma Zhang: 
WhatsApp/Wechat/Phone: 0086 15215817209
Facebook: Emma Zhang
Twitter: Emma Zhang
Also welcome to visit our website: www.chinatuofang.com / www.tofindmould.com
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fuhrungplasticinjectionmachine Yüksekkalitede plastik enjeksiyon makinelerikaliplama makinesi satin almak⁠ ⁠ istiyorsanlz, www.fuhrung.com adresiniAvrupa tarzl plastik enjeksiyon⁠ ⁠ en üst seviyededir. Tabii ki, fiyatlar yüksektalep ediliyor. Plastik kalip enjeksiyonmakinelerinde herhangi bir profesyonel,⁠ ⁠ için en iyi seçenek. Kaliteli bir enjeksiyon⁠ ⁠ ziyaret etmeli ve [email protected] veyawhatsapp ile iletisime geçmelisiniz: Butedarikçi yalnizca yüksek performanslt⁠ ⁠ makinelerine odaklanmaktadir. Çin'de kaliteama cazip. Simdi dünya çapinda ajanlarlütfen yukaridaki bilgilerle temasa geçiniz.⁠ ⁠ #love #photooftheday⁠ #injectionmachine #chinaplas⁠ #injectionmolding #plastics⁠ #injectionmoulding #plastic⁠ #plasticfactory #injectionmold#leadwayimm #fuhrung #tradefair#injectionmouldingmachine #leadway#fuhrungimm #plasticindustry⁠ #injectionmoldingmachine⁠ #plasticinjectionmachine https://www.instagram.com/p/B96SoziA-D7/?igshid=1nmo0ips0f2jz
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dgmf-moldcomponents · 5 years
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Machinists #machinist #machinists #mold #injections #injectionmolding #injectionmoldingmachine #injectionmold #injectionmould #plasticinjectionmolding #plasticinjectionmachine #plasticinjectionmolds #machining #machinery #machinelearning #machine #machined #manualmachining #constructionmachinery https://www.instagram.com/p/B2egTC2nunP/?igshid=ky66ilw5ktge
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matheiurobine · 5 years
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Attain Cost Efficiency With Plastic Injection Machine
Are you making plans to buy a plastic injection device? Buying such a tool is not at all a simple matter. If you want to make quality parts on a consistent basis, the selection of the right plastic injection machine is essential. With the help of appropriate devices, you will be able to attain lower costs, and as a result, you will gain a competitive edge in the market. You will get an opportunity to make more money by selling more products. This will also pave the way for establishing your reputation in the market as a high-quality manufacturer.
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Choose with a lot of care
And the manufacturing process is tough. You have to take into account various factors before making a selection of the right machine. The objective is to choose an efficient tool which suits your project needs. At this stage, it is a wise idea to develop an understanding of the molding process. In the simple sense, the method makes use of polymers which are heated and then melted. Pressure set at a higher level is then injected into the molds for the production of plastic components. Use plastic injection machine for manufacturing distinct parts right from tiny components to body panels of automobiles.
Addition of details
Tremendous the pressure is applied to the injection molds. If you make a comparison with other molding techniques, you will find that in this technique the plastic is pressed in a harder way. The application of high pressure also aids in the detailing aspect. It is possible to introduce a lot of details on the design due to the administration of excessive pressure. You can also add a lot of intricate shapes using this method. These complex geometric shapes would otherwise have been impossible to manufacture in reality. Obtain superior quality products from Servo injection moulding machine.
Consider the size and volume
When you start to conduct your searching operations on the net, you may be overwhelmed by the presence of numerous choices in the market. You should first decide the kind of option which will be suitable for you on the basis of size and volume. If you are in immediate requirement for the production of a prototype for testing a part, then you should choose a low volume injection molder. Depending upon the size you may even opt for a moderate molder. A high volume molder is a perfect choice for projects which require the involvement of thousands of parts.
Make a prudent decision
You should make an intensive study to find out the right manufacturer for your needs. The idea is to choose a manufacturer who is willing to comply with your specifications. Make sure that the company you want has a reputation in the market. You should ensure that the machines are known for their reliability and they are tested well in advance. The selection of an unreliable machine would lead to frequent breakdowns which would result in a massive loss of production. You should also go through the reviews posted by the past customers on the website.
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Thanks for your attention and trust & supports !#RAYINGMOULD always keep "Craftman Spirit" to build High Quality #Moulds and #parts . Looking forward to talking with you more details! Joyce at raying -mould dot com.#plasticinjectionmolding #plasticmouldings #tooling #plasticinjection #diecasting #injectionmachine #toolingmaker#plasticinjectionmold, #plasticinjectionmoldedparts, #plasticinjectionmolding, #PlasticInjectionMoldingCompanies, #PlasticInjectionMoldingService, #PlasticInjectionMoulding, PlasticInjectionMouldingChina, #PlasticMoldCompanies, #plasticmoldcompany, #plasticmoldingcompany, #PlasticMoldingPartsManufacturing, #plasticmoldingservice #plasticinjectionmachine
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Haituo injection molding machines in Bangladesh exhibition.
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crushing-machine · 4 years
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Where to buy a injection molding machine in Sri Lanka India Bangladesh Malaysia United Arab Emirates Singapore Nigeria Saudi Arabia Korea United States South Africa
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Best choice of high quality plastic injection molding machines. If you want to buy a good quality injection molding machines, you should visit www.fuhrung.com and contact [email protected] or whatsapp:008618969867076 . This supplier only focus on high performance European style plastic injection machines. Quality is top in China. Of course, the prices are higher but attractive. Now agents in the worldwide is demanded. Any professional in plastic mold injection machines, please kindly contact with above information.⁠ #injectionmachine⁠ #injectionmoldingmachine⁠ #plasticinjectionmoldingmachine⁠ #plasticinjectionmachine⁠ #injectionmouldingmachine⁠ #vandorninjectionmoldingmachine⁠ #dentalinjectionmachine⁠ #engelinjectionmoldingmachine⁠ #electricinjectionmoldingmachine⁠ #boyinjectionmoldingmachine⁠ #usedplasticinjectionmoldingmachine⁠ #verticalinjectionmoldingmachine⁠ #engelinjectionmachines⁠ #brineinjectionmachine⁠ #epoxyinjectionmachine⁠ #injectionmachinenozzle⁠ #injectionmachineryturkey⁠ #injectionmachinemanufacturers⁠ #injectionmachinespecification⁠ #injectionmachinetroubleshooting⁠ https://www.instagram.com/p/B9TlD_pJOvS/?igshid=uw48xs8s3t65
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matheiurobine · 5 years
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Find Servo Injection Moulding Machine Online with “Ningbo Yinzhou Damei Machinery Co.,Ltd”. They have professionals to give you the best results for plastic and injection moulding machine. To know more about Servo injection moulding machine, plastic injection machine visit the given URL
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crushing-machine · 4 years
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How to control the color difference of injection molding machine
1.To choose an injection molding machine with a capacity equivalent to that of the injection molded product, if the injection molding machine has problems such as material dead ends, it is best to replace the equipment. For the mold casting system, exhaust grooves, etc., which can cause color difference, it can be solved by the maintenance mold of the corresponding part of the mold. The problems of injection molding machines and molds must be solved before the production can be organized to reduce the complexity of the problem.
2. Eliminate the influence of raw resin and color masterbatch
Controlling raw materials is the key to thoroughly solving color differences. Therefore, especially in the production of light-colored products, the obvious influence of the thermal stability of the raw material resin on the color fluctuation of the product cannot be ignored.
3. Eliminate the influence of uneven mixing of color masterbatch and masterbatch
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Poor mixing of plastic masterbatch with color masterbatch will also make the product color volatile. After the masterbatch and the masterbatch are mixed uniformly, when they are fed into the hopper through the lower suction, the masterbatch is separated from the masterbatch due to the electrostatic effect and easily adsorbed on the hopper wall. This will inevitably cause the change of the amount of the masterbatch during the injection cycle, which will cause Chromatic aberration.
In this case, the raw materials can be sucked into the hopper and then manually stirred. For adding colored toner to produce colored products, the most effective method is not to use a suction machine, but to use a hot air dryer, using artificial feeding to prevent the color difference caused by the separation of toner from the masterbatch.
4.Reduce the impact when adjusting the injection molding process
When it is necessary to adjust the pet preform injection molding process parameters for non-color difference reasons, try not to change the injection temperature, back pressure, injection cycle and the amount of color masterbatch. At the same time, adjust the process parameters to observe the impact of color changes. If you find that the color difference should be adjusted in time.
As far as possible, avoid using high injection speed, high back pressure and other injection molding processes that cause strong shear, and prevent color differences caused by local overheating or thermal decomposition. Strictly control the temperature of each heating section of the barrel, especially the nozzle and the heating part close to the nozzle.
LISONG professional provide the plastic injection molding machine.Our machines with good quality and low price.The manufacturers email:[email protected] .web:http://lisongmachine.com
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crushing-machine · 4 years
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The development trend of plastic injection molding machine in China
Plastic injection molding machines refer to various special machinery and equipment used in the plastic processing industry. With the development of polymer chemistry and plastic processing technology, the plastic injection molding machine industry has developed, manufacturers have also received attention, and gradually become an independent industrial sector.
With the development of science and technology, plastic products have replaced products made of metal, wood, glass, paper, fiber and other materials, and have been increasingly used in various fields of the national economy and people's lives. Nowadays, plastic injection molding machine manufacturers have also become important assistants in the building materials industry, packaging industry, electrical appliances, electronics, information industry, automobiles and other transportation industries. At the same time, plastic injection molding machine manufacturers have also received the attention of agriculture, light industry, biological, medical, petrochemical, and national defense departments. The upstream industries of the plastic injection molding machine industry are mainly steel and non-ferrous metal industries, while the downstream industries mainly face the packaging industry, light industry, electrical appliances, electronic information industry, building materials industry and automobile industry.
article sorce:http://lisongmachine.com/news/industry-news/the-development-trend-of-plastic-injection-molding-machine-in-china.html
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