#tpmbestpractices

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TPM Best Practices: Achieve Peak Efficiency & Zero Downtime

In today’s competitive industrial landscape, keeping machines running efficiently is critical to maintaining productivity and reducing costs. Equipment failures and unexpected breakdowns lead to costly downtime, delayed production, and increased maintenance expenses. This is where Total Productive Maintenance (TPM) comes in a structured approach to improving equipment reliability, reducing downtime, and maximizing operational efficiency. 

➥ What is Total Productive Maintenance (TPM)?

Total Productive Maintenance (TPM) is a proactive maintenance strategy designed to keep machinery and equipment in optimal condition by involving every employee in maintenance activities. Unlike traditional maintenance, which is often reactive (fixing equipment after it breaks), TPM focuses on preventing breakdowns, minimizing defects, and increasing overall efficiency.  

TPM is built on the principle that equipment operators should take ownership of routine maintenance tasks, such as cleaning, lubrication, and minor repairs, while maintenance teams focus on more complex issues. This helps improve machine longevity and ensures that maintenance issues are addressed before they cause failures.  

➲ Key Objectives of TPM

✔️ Reduce unplanned downtime  

✔️ Improve equipment reliability  

✔️ Enhance production efficiency  

✔️ Reduce maintenance costs  

✔️ Minimize defects and waste  

✔️ Improve workplace safety  

➥ The 8 Pillars of TPM

Total Productive Maintenance (TPM) is a structured approach to maintaining equipment and improving efficiency in manufacturing and industrial settings. The goal is simple: reduce downtime, prevent failures, and keep machines running at peak performance. TPM is built around 8 key pillars to achieve this, each focusing on maintenance and productivity. Let’s dive into them one by one in a detailed and easy-to-understand manner.

1. Autonomous Maintenance (Jishu Hozen) – Empowering Operators

In many industries, only the maintenance team handles equipment servicing. This often leads to delays, as minor issues go unnoticed or are not fixed on time. Autonomous maintenance gives machine operators the responsibility of performing basic maintenance tasks such as:  

✅ Cleaning equipment regularly  

✅ Lubricating moving parts  

✅ Checking for minor wear and tear  

✅ Detecting unusual sounds, vibrations, or leaks  

Read more: https://www.knowledgewale.com/2025/03/tpm-best-practices.html