#Bopp Masterbatch

[psatalk]

Interview – Manohara Kumar, Toppan Speciality Films

In a freewheeling interview with Packaging South Asia’s Nilutpal Thakur at Toppan Speciality Films' Chandigarh office, the CEO & whole-time director speaks about their flagship GL-BOPP films, the packaging industry, and how the company is doing its bit to develop sustainable alternatives in packaging

Packaging South Asia met Manohara Kumar, Chief Executive Officer and Whole-Time Director, at Toppan Speciality Films’ office in the towering Nexus Elante mall, a landmark in Chandigarh’s Industrial & Business Park. The discussions ranged from the company’s transition, the launch of the GL films in India and their target markets, and the future of the packaging industry. The sustainability angle and recycling as an alternative figured prominently in our conversation, considering the interaction happened just ahead of a key meeting for a Global Plastics Treaty held in Ottawa, Canada.

GL films and its usages

Manohara – who began his journey with TSF more than 30 years ago as a trainee before steering the organization in its growth trajectory – clarified that at present, only BOPP (biaxially oriented polypropylene)-based GL Films are being manufactured at the India plant. We asked him if the Indian market is ready for these advanced films and even prepared to pay a premium or if it is aware of what sustainability problems these solutions can solve. Manohara answered by saying TSF is known to be a pioneer in providing futuristic products and, hence, known to create markets for sustainability solutions rather than pitching in existing market segments. “Mostly, brands and customers are informed about the solution, but we as a responsible partner will make sure that they are updated on the advantages and challenges (if any) before they start deploying these sustainable solutions.”

The GL film range, which is used in a wide variety of fields, including the food, pharmaceutical, and industrial materials sectors, is said to be a sustainable alternative to metallized and other films. The GL-SP film uses a BOPP substrate to enable mono-material packaging that caters to the increasing demand for improved recyclability.

According to Manohara, though the target solutions for GL-PET are well established globally, for GL-BOPP, the targeted solutions are under development. For GL, TSF targets sustainability solutions of the mono-material family and transparent laminates, which can be used primarily in dry-content products such as powders, biscuits, and cookies. Some of TSF’s partners are Pepsi, Unilever, Perfetti, Nestle, Marico, and ITC. Among converters, Toppan works with Uflex, Huhtamaki and Amcor among several others.  

“TSF will continue to serve both the Indian and the export market as brand requirements are present in India as well as globally,” he said, adding Toppan Speciality Films and Toppan together have developed the GL-BOPP solutions and this will remain the prime focus of TSF rather than other GL ranges that Toppan produces from its global units. “The primary responsibility of TSF will be manufacturing these films. Sales and business development will be taken care of by Toppan’s exports unit and TSF (in India).”

Outside India, the Toppan Group has production bases in Japan and North America (Georgia, US). A new barrier film production unit is expected to start operation in the Czech Republic by 2024-end.

Advanced machines at heart of production  

In addition, there are six vacuum metallizers, three thermal extrusion laminators, three coating lines, and one CPP line. Another CPP line along with three more metallizers is on the anvil. TSF has more than 20 slitters, including primary & secondary slitters. The company has also ventured into the production of masterbatches.

“We are gearing up to commission a new hybrid BOPP/ BOPE line in 2025. There are many other such strategic projects in the pipeline which the world will witness in the next 5-7 years,” he said, adding the company has DSIR-approved and NABL-certified R&D and quality labs. “Our team’s strength lies in our highly qualified scientists, experienced management, and skilled workforce.”

In 2022, TSF started a dedicated plastic recycling facility in Punjab’s Fatehgarh Sahib, some 40 kilometers from the Bhai Mohan Singh Nagar plant. The waste plastic recycling plant spread across two acres has a customized cleaning and processing plant with 100% wastewater recycling.

Capacity-building, cast films & differentiation

With a capacity of 80,000 tons per annum (TPA), Toppan Speciality Films, which was established in 1990 as Max Speciality Films, has an employee strength of more than 500 on its rolls with a turnover of about US$ 180 million (approximately Rs 1,500 crore) and a global footprint in 45 countries. Coming to capacity building, in the past five years, more than two dozen biaxial film lines have been installed in India, according to industry sources.

Asked if this would not commoditize the market, Manohara admitted that India has seen a considerable expansion of capacity in recent years, and the upcoming years are expected to be challenging. “While it’s natural to have concerns about potential commoditization, it’s important to consider that the market is not just expanding in size but also evolving in its requirements, opening up opportunities for differentiation based on quality, innovation, and sustainability.”

According to Manohara, the key to avoiding commoditization lies in a company’s ability to offer value beyond mere product offerings. This includes developing advanced materials that address the pressing needs of recyclability and environmental sustainability, offering smart packaging solutions that enhance consumer engagement and supply chain efficiency, and providing exceptional service that helps customers achieve their business objectives, he said.

Speaking on the advantages of cast films, Manohara explained that these can play a significant role in the Indian BOPP market due to several reasons. The first is versatility. Cast films, he said, offer a wide range of applications across various industries such as food packaging, pharmaceuticals, personal care products, and industrial goods. “Their versatility makes them highly sought after in the Indian market where diverse packaging needs exist.”

BOPP-cast films provide excellent barrier properties against moisture, gases, and odor, thus extending the shelf life of packaged products. “With the increasing demand for packaged food and beverages in India, particularly with the rise of eCommerce and modern retail channels, the need for effective barrier packaging solutions is growing.”

Cast films have good printing characteristics, allowing for high-quality graphics and branding on packaging. In a competitive market such as India, where brands are constantly vying for consumer attention, attractive packaging with vibrant printing is crucial for brand visibility and differentiation, he said. These films can be produced at high speeds with relatively low production costs compared to other packaging materials, making them a cost-effective choice for manufacturers in the Indian market. “This cost-efficiency is particularly important in a price-sensitive market like India.”

With increasing awareness and regulations regarding environmental sustainability, there’s a growing demand for eco-friendly packaging solutions. “Many cast films can be recycled, and advancements in technology have led to the development of bio-based and biodegradable options, catering to the sustainability requirements of the Indian market,” he said.

Sustainability at core

Sustainability is of major concern at a time when the world is looking at eco-friendly alternatives. So how is Toppan Speciality Films addressing these concerns and meeting these goals? Manohara said as the world moves towards stricter environmental regulations and consumers demand more sustainable products, TSF is well-positioned to meet these challenges head-on.

Plastic, Manohara said, can’t be done away with because of its flexibility and durability but it can be managed well with recyclability and a circular economy. He says the company is continuously working on post-consumer recyclates and biodegradable films.

“We offer mono-material solutions that increase the value of the waste stream and support ‘ease of recyclability.’ We have a separate mechanical recycling unit. We are the first one in India to develop biodegradable films according to qualification rules laid down by the government. We are in the last stages of getting clearance. We are also ISCC-certified. Our ongoing investments in sustainability initiatives, coupled with our commitment to innovation and compliance, ensure that we remain at the forefront of the industry’s transition to an eco-friendlier future.”

Elaborating on recycling, he said TSF has always focused on mono-family recyclable structures rather than multi-layered non-recyclable structures. “Hence, we continue to deliver solutions in the same direction. We are confident that if each player in the packaging industry moves in this direction, we shall be able to deliver better value for money for our customers and brands.”

Changes in the industry

The film and packaging sector, he explained, is undergoing significant changes, driven by a surge in demand for high-quality, sustainable packaging solutions. “I see several key trends shaping our industry in the coming years propelled by sustainability and circular economy with regulatory bodies worldwide implementing stricter regulations on packaging waste, the development of biodegradable materials, and the demand for simplified packaging structures.

However, for Indian manufacturers, the coming years are going to be challenging. The anticipated expansion in BOPP capacity within the country is expected to disrupt the equilibrium of demand and supply, potentially impacting profit margins adversely. Additionally, India’s exports are likely to face short-term hurdles due to current geopolitical tensions,” Manohara explained.

Talking of TSF versus its competition, Manohara said, “Toppan Speciality Films distinguishes itself through a unique blend of innovation with sustainability, quality leadership, global recognition, product differentiation, commitment to our customers, and a strategic approach to partnerships. While we have profound respect for our competitors, who each bring their strengths to the market, we believe our approach and values set us apart.”

The insightful conversation followed a trip to the Bhai Mohan Singh Nagar factory, some 60 kms away from the Chandigarh, office, about which we will write about in a subsequent issue. Toppan is participating at drupa 2024, stand Hall 3 / B40.

[singhalindustriespvtltd]

Learn How BOPP Bags are Made: Explore the Manufacturing Process Today

BOPP (Biaxially Oriented Polypropylene) bags are widely used in various industries for packaging due to their excellent properties such as high clarity, strength, and moisture resistance. Understanding the manufacturing process of BOPP bags provides insights into the intricate steps involved in producing these versatile packaging solutions. In this comprehensive guide, we delve into the manufacturing process of BOPP bags, exploring each stage from raw material preparation to the final product assembly.

What is Bopp bags?

The manufacturing process of BOPP (Biaxially Oriented Polypropylene) bags involves several intricate steps to produce versatile packaging solutions. It begins with the preparation of polypropylene resin, sourced from reputable suppliers and mixed with additives and masterbatches to enhance specific properties. The resin is then extruded into a thin film through a process called film extrusion, where it undergoes biaxial orientation to improve mechanical properties.

After orientation, the BOPP film may undergo coating processes to add functionalities like heat sealability or barrier properties, followed by printing with customized designs using advanced printing techniques. Some films undergo lamination with other substrates to enhance performance or aesthetics. Finally, the film is converted into bags through cutting, folding, sealing, and adding features such as handles or closures.

Throughout the manufacturing process, stringent quality control measures are implemented to ensure consistency and meet industry standards. The finished BOPP bags are inspected, packaged, and prepared for distribution, ensuring they provide superior clarity, strength, and protection for a wide range of products. Overall, the manufacturing process of BOPP bags combines precision engineering with advanced technologies to deliver high-quality packaging solutions for various industries.

Raw Material Preparation:

Polypropylene Resin: The primary raw material used in BOPP bag manufacturing is polypropylene resin, a thermoplastic polymer derived from propylene gas. The resin is sourced from reputable suppliers and undergoes quality testing to ensure consistency and purity. Additives and Masterbatches: Depending on the desired properties of the Bopp bags manufacturers in india, various additives such as antioxidants, slip agents, and UV stabilizers may be incorporated into the polypropylene resin. Additionally, masterbatches containing colorants or other functional additives are mixed with the resin to achieve specific color or performance requirements.

Extrusion:

Film Extrusion: The manufacturing process begins with the extrusion of polypropylene resin pellets into a thin film through a process called film extrusion. In this stage, the resin pellets are melted and formed into a continuous flat sheet using an extruder machine equipped with a flat die. Orientation: The extruded film is then stretched in both the machine direction (MD) and transverse direction (TD) using specialized rollers or tenter frames. This biaxial orientation process enhances the mechanical properties of the film, including tensile strength, clarity, and barrier properties.

Coating and Printing:

Coating: After orientation, the BOPP film may undergo additional coating processes to impart specific functionalities such as heat sealability, barrier properties, or surface treatment for printing. Coating materials such as acrylics, PVdC (Polyvinylidene Chloride), or EVOH (Ethylene Vinyl Alcohol) are applied using coating machines equipped with precision applicators. Printing: BOPP films can be printed with customized designs, logos, or product information using various printing techniques such as flexography, gravure, or digital printing. Printing is typically done on one side of the film using specialized printing presses capable of high-resolution graphics and vibrant colors.

Lamination and Conversion:

Lamination: In some cases, BOPP films may undergo lamination with other substrates such as LDPE (Low-Density Polyethylene) or metallized films to enhance barrier properties, moisture resistance, or aesthetic appeal. Lamination is achieved by bonding multiple layers together using heat and pressure in a lamination machine. Conversion: The laminated BOPP film is then converted into bags through a process called bag making. This involves cutting the film into appropriate sizes, folding and sealing the edges, and adding features such as handles, gussets, or resealable closures using specialized bag making machines.

Quality Control and Packaging:

Quality Control: Throughout the manufacturing process, stringent quality control measures are implemented to ensure that BOPP bags meet industry standards and customer specifications. This includes monitoring key parameters such as film thickness, seal strength, print registration, and visual appearance. Packaging: Once manufactured, Bopp bags manufacturing process are carefully inspected, stacked, and packaged for storage or distribution. Proper packaging techniques such as shrink wrapping or palletizing are employed to protect the bags from damage during transportation and storage.

Conclusion

The manufacturing process of BOPP bags is a sophisticated and highly controlled operation that involves multiple stages from raw material preparation to final product assembly. By understanding the intricate steps involved in producing BOPP bags, manufacturers can ensure consistent quality, performance, and functionality to meet the diverse packaging needs of various industries. From extrusion and coating to printing, lamination, and conversion, each stage of the process plays a critical role in delivering high-quality BOPP bags that offer superior clarity, strength, and protection for a wide range of products.

[masterbatch]

Slip Additives Masterbatches: Their Role in Plastic industry?

Slip additives play a crucial role in the plastic manufacturing industry, serving as chemical additives designed to modify the surface properties of plastic products. The primary objective of incorporating slip additives into plastic formulations is to alter the coefficient of friction between the plastic surface and other materials, facilitating a smoother feel and allowing for easier sliding or gliding. 

Table of Content 

Slip Additives Masterbatches: Their Role in Plastic industry?

● Improved Processability:

● Surface Lubrication:

● Preventing Blocking:

● Enhanced Surface Appearance:

● Anti-scratch Properties:

● Improved Handling:

About Super-slip Masterbatch:

Here are the key functions and benefits associated with slip additives in the plastic manufacturing process:

Improved Processability:

Slip additives enhance the processability of plastic during manufacturing by mitigating stickiness and improving flow characteristics. This leads to smoother processing, better mold release, and a reduction in production defects.

Surface Lubrication:

Acting as lubricants on plastic surfaces, slip additives decrease friction between the plastic material and other surfaces. This property is particularly beneficial in applications where plastic products come into contact with various materials, such as packaging films or sheets.

Preventing Blocking:

In scenarios where plastic films, sheets, or bags are stacked together, slip additives prevent unwanted adhesion or blocking between plastic surfaces. This is particularly important in flexible packaging applications.

Enhanced Surface Appearance:

Slip additives contribute to an improved appearance of the plastic surface, providing a smoother and more aesthetically pleasing finish.

Anti-scratch Properties:

These additives offer a level of scratch resistance, safeguarding plastic surfaces from minor abrasions.

Improved Handling:

Slip Additive Masterbatches make it easier to handle plastic products during various stages, including packaging, transportation, and end-use applications.

About Super-slip Masterbatch:

A silicone innovator and leader in rubber and plastic applications in China, boasts over 20 years of expertise in silicone application research in the polymer materials field. Their Super-slip masterbatch comes in various grades with resin carriers like PE, PP, EVA, TPU, etc. The masterbatch contains 10%~50% UHMW Polydimethylsiloxane. Even in small doses, it significantly reduces the coefficient of friction, improving surface finish during film processing. This ensures stable and permanent slip performance, maximizing quality and consistency over time and under high-temperature conditions.

The Super-slip masterbatch is designed to alleviate concerns about storage time, temperature constraints, and additive migration. It has minimal impact on transparency, making it suitable for various plastic applications, including packaging films (BOPP, CPP, BOPET, EVA, TPU film, LDPE, and LLDPE films), bags, liners, sheets, and more.

Also Read:- Exploring the Spectrum to Bring Vibrancy: Colour Masterbatches

It's crucial to note that the selection of Slip Additive Masterbatches depends on the specific requirements of the plastic product and the manufacturing process. Different slip additives offer distinct properties, and their choice is based on the intended application and the desired level of slip performance. For those seeking slip additive masterbatch solutions for plastic films, We stands as a reliable contact.

[enigmatech1]

Mg Polyblends | Solid Color Masterbatches

Solid Color Masterbatches - M.G. Polyblends is the leading masterbatch manufacturer in India ensures high-definition TPU products. Find the best TPU Colour Masterbatch with excellent compatibility. For More Information:- https://www.mg-polyblends.com/oxy-biodegradable-masterbatch

[palvichemical]

5+ Basic FAQ about White Masterbatches

In this blog post, Palvi Masterbatches lists basic FAQ about white masterbatches-

What is white masterbatch?

White Masterbatch is a solid additive for plastic industry. It is available in many varieties.

How is white masterbatch produced?

White masterbatch is produced by many processes. The processes of manufacturing white masterbatches are bagging, sieving, cutting-cooling, thin screw extruding, mixing and weighing. 

Palvi Masterbatches is a white masterbatches exporter company in Tanzania.

What is white masterbatch composed of?

Best quality high grade titanium dioxide TiO2, polymer carrier resins, additives and white pigments are included white masterbatches.

What are the characteristic features of white masterbatches?

The characteristic features of White Masterbatches as listed by Palvi Masterbatches are as follows:

·          

·         Glossy

·         Smooth optical and refractive properties

·         UV resistance

·         FDA compliance

·         Humidity resistance

·         Moisture resistance

·         Acid resistance

·         Oil resistance

·         Solvent resistance

·         No agglomeration

·         Opaque

Palvi Masterbatches is a white masterbatches supplier company in Tanzania.

What are the uses and applications of white masterbatches?

White masterbatches are used for the following applications:

·         Profile and sheet extrusion

·         Thermoforming

·         Extrusion processes

·         Injection blow moulding

·         Injection, thin gauge films

·         Multi-layer films

·         High output machines

·         TQPP, BOPP & BOPET films

·         LLDPE & metallocene LLDPE

·         Plastic toys

·         PET Fibers - yarn & staple fiber

·         Monolayer films

·         Water tank

·         HIPS sheets

·         Woven sacks

·         FIBC bags

·         Oil and milk pouches

·         Non-critical application films

·         Industrial piping

·         PP non-woven fabric

·         Geosynthetic and geomembrane

·         High output machines

·         Agriculture

How to store white masterbatches?

It is best to store white masterbatches in moisture resistant sacks for long term use. 

This blog post about 5+ Basic FAQ about White Masterbatches is compiled by Palvi Masterbatches.

Palvi Masterbatches is a white masterbatches distributor company in Tanzania.

White masterbatches of different types and grades are available at Palvi Masterbatches - a white masterbatches supplier company in Tanzania. 

[newsudates1-blog]

Looking to buy BOPP masterbatch? We are a leading manufacturer of BOPP masterbatch to use in printing to get superior plastics. The MB decreases the coefficient of friction which enhances products reducing migration. Contact us to buy BOPP at affordable prices.

[sumiranmasterbatch]

How does white masterbatch help plastic based manufacturing industries?

How do plastic made items get the desired colors? How do plastic manufacturing companies add shades to their products? These and many other similar questions will be answered in this blog, focusing on white masterbatch.         

Before we take a closer look at the product, it makes sense to learn about the product. 

Learning about the white masterbatch 

In simple language, the white masterbatch, is the high quality pigment that is widely used in plastic based industries. Considering its features and properties, it is widely used in for lamination, coating, protective films, molding, etc. The approaching sections will cover a wide range of subjects. Have patience.                  

Why should a plastic manufacturing company consider using plastic masterbatch? Next section is going to help your raise your information bar about the product.              

The benefits and advantages of white masterbatch 

In this section, we are going to highlight the benefits and advantages of using this plastic masterbatch. Consider these features:        

·         Designed for opacity and whiteness 

·         High thermal stability under processing conditions 

·         Reduces agglomeration of TiO2 

·         Improves heat resistance 

·         Improves resistance to weather 

·         Acts as a UV protector      

Plastic based industries are using high-grade white masterbatches manufacture a wide range of products. In the ensuing sections, we are going to focus on similar vital subjects in this blog.    

Applications of the white masterbatch 

The endless features and properties of the plastic masterbatch are contributing in the growth of the plastic industry.      

·         Multi-layer Film, Monolayer Film, Blow Molding, Lamination, etc…

·         Multi-layer Film, Monolayer Film, Blow Molding, Rotational Molding, Injection Molding, Lamination, Non-Woven application, etc… 

·         Glossy films with a great surface for printing

·         Blown film extrusion,

·         Profile and sheet extrusion,

·         Thermoforming

·         Woven sacks

·         High output machines

·         BOPET and BOPP films

Add shades of your choice 

Due to remarkable features as mentioned above, the masterbatches have found usage in various applications. The properties and features imparted by the product helps in manufacturing high quality finished products. Manufacturers have the option to roll out a variety of shades to meet the requirements of end user. 

It has been found that the protective layer made by using the product protect the content of the container even in harsh conditions. What else do you expect from a masterbatch!       

Why is it ideal for food packaging products?   

According to industry experts, numerous types of plastic based products made by using the white masterbatch are safe for food and a host of edible items. That’s why the product is widely used in food packaging, like chocolates, juices, ice creams, etc. In this regard, you can connect with a leading white masterbatch manufacturer in Ahmedabad, India. Food processing companies are widely using the containers made out of white plastic masterbatches. Customers don’t have to worry about spoilage of food.                                             

Connecting with a few famous masterbatch company can expand your knowledge about the brilliant product. 

Conclusion 

Quality makes all the difference in this era of tough competition. Therefore, only buy the white masterbatch from an established

plastic masterbatch

company in Ahmedabad, India. Why compromise with the quality when you have plenty of options to choose the best product. Remember that inferior quality will have adverse effect on the quality of the product.    

[sandlerresearch]

Masterbatch Market by Type (Color, Additive, White, Black, Filler), Polymer (PP, LDPE & LLDPE, HDPE, PVC, PET, PUR, PS), Application (Packaging, Building & Construction, Automotive, Consumer Goods, Textile, Agriculture) - Global Forecast to 2025 published on

https://www.sandlerresearch.org/masterbatch-market-by-type-color-additive-white-black-filler-polymer-pp-ldpe-lldpe-hdpe-pvc-pet-pur-ps-application-packaging-building-construction-automotive-consumer-goods-te.html

Masterbatch Market by Type (Color, Additive, White, Black, Filler), Polymer (PP, LDPE & LLDPE, HDPE, PVC, PET, PUR, PS), Application (Packaging, Building & Construction, Automotive, Consumer Goods, Textile, Agriculture) - Global Forecast to 2025

“Widely preferred coloring method”

The masterbatch market size is estimated to be USD 11.1 billion in 2020 and is projected to reach USD 14.3 billion by 2025, at a CAGR of 5.1% between 2020 and 2025. Factors such as widely preferred coloring method adopted by manufacturers over powders, pastes, and fluid additives will drive the masterbatch market. The major restraint for the market will be the availability of low quality and cheaper products. However, the increasing demand for biodegradable masterbatch will act as an opportunity for the market.

“Color masterbatch is the largest type for masterbatch in 2019”

The color segment is estimated to account for the largest share of the market. The growing need for color masterbatch in the various applications to increase the aesthetic appeal of the product is driving the color masterbatch market. The technological advancements in color masterbatch have also aided in developing a wide range of colors and improving the efficiency of end-use products. There are different type of color masterbatches namely, standard color, specialty color, and tailor-made color. Standard color are basic colors for the plastics such as red, blue, green, and yellow. Specialty color masterbatch is mostly used for high visibility such as metallic, pearlescent, fluorescent, and phosphorescent. Finally, tailor-made color is customized color based on consumer demand.

“PP is estimated to be the largest polymer in masterbatch market between 2020 and 2025.”

PP is a thermoplastic polymer having lower density and higher softening point as compared to PE. PP is used in rigid packaging, which includes caps & closure of PET bottles and thin-walled containers of yogurt. It is also used in automotive, flexible packaging, consumer products, fibers, BOPP film, carpets, and reusable products such as containers, papers, laboratory equipment, furniture, and medical instrument.

PP-based masterbatch offers greater efficiency, smoothness, and dispersion ability to the applications of plastic goods. The increasing consumption of PP in the packaging, textile, and building & construction industries is attributed to its developments in APAC. The growth in the use of PP masterbatch is mainly attributed to its demand in the growing end-use industries of APAC.

“Packaging is projected to account for the largest share of the masterbatch market between 2020 and 2025.”

Packaging is widely for the protection and transportation of goods utilized at the retail, industrial, and institutional levels. The availability of a wide variety of plastics and their adherence to regulatory standards make them the most extensively used material for packaging. Plastics can be modified in various shapes. It also provide better aesthetic appeal to the packaging, as they provide the required color, shape, size, utility, printing, weight, and protection. Growth in the use of plastics in the packaging industry is driving the demand for masterbatch. The growing importance of color in marketing and branding activities is further fueling the growth of the masterbatch market. Packaging is of two kinds the rigid packaging and the flexible packaging. The flexible packaging will take a greater market share for its flexible property and its nature to retain moisture and fragrance. Flexible packaging is mostly used for frozen food, beverage, pharmaceutical products, dairy products, shopping bags, and confectionary packaging.

 “Asia-Pacific is expected to be the largest masterbatch market during the forecast period, in terms of value and volume.”

APAC is the largest consumer of masterbatches in the automotive application and is expected to dominate during the forecast period. The increasing automobile production facilities in the region and shift of European automobile manufacturers to low-cost markets of Asia are expected to support the growth of the masterbatches market in automotive application. APAC ranked first in terms of vehicle production, thus contributing to the increased demand for masterbatch in the automotive sector.

In the process of determining and verifying the market size for several segments and subsegments identified through secondary research, extensive primary interviews were conducted. A breakdown of the profiles of the primary interviewees are as follows:

By Company Type: Tier 1 – 69%, Tier 2 – 23%, and Tier 3 – 8%

By Designation: C-Level – 23%, Director Level – 37%, and Others – 40%

By Region: North America – 32%, Europe – 21%, APAC – 28%, Middle East & Africa-12%, and South America- 7%

The key market players profiled in the report include LyondellBasell (US), Avient Corporation (US), Ampacet Corporation (US), Cabot Corporation (US), Plastika Kritis S.A. (Greece), Plastiblends India Ltd. (India), Hubron International (UK), Tosaf Group (Israel), and Penn Color, Inc. (US).

Research Coverage

This report segments the market for masterbatch on the basis of type, polymer, application, and region, and provides estimations for the overall value of the market across various regions. A detailed analysis of key industry players has been conducted to provide insights into their business overviews, products & services, key strategies, new product launches, expansions, and mergers & acquisition associated with the market for masterbatch.

Reasons to buy this report

This research report is focused on various levels of analysis — industry analysis (industry trends), market ranking analysis of top players, and company profiles, which together provide an overall view on the competitive landscape; emerging and high-growth segments of the masterbatch market; high-growth regions; and market drivers, restraints, opportunities, and challenges.

The report provides insights on the following pointers:

Market Penetration: Comprehensive information on masterbatch offered by top players in the global masterbatch market

Product Development/Innovation: Detailed insights on upcoming technologies, research & development activities, and new product launches in the masterbatch market

Market Development: Comprehensive information about lucrative emerging markets — the report analyzes the markets for masterbatch across regions

Market Diversification: Exhaustive information about new products, untapped regions, and recent developments in the global masterbatch market

Competitive Assessment: In-depth assessment of market shares, strategies, products, and manufacturing capabilities of leading players in the masterbatch market

Impact of COVID-19 on masterbatch Market

[mamatamachinery]

What are Methods Used in Side Seal Bag Making Machine?

The use of plastic bags is becoming popular due to the flexibility of applications. Also known as polybags, they are manufactured with polyethylene and polypropylene. It may be HDPE, LPDE , PP, CPP or BOPP. The type of materials varies from one type of bag to another. 

Side Seal Bag Making Machine Helps in Coming Up with Various Designs 

With the help of Mamata side seal bag making machine, it has become easy to come up with various designs for all types of users. It may be for Soft Loop handle, Patch handle, E-commerce, Personal Hygiene like Sanitory napkins and Diapers, Garment packing etc. 

Process of Manufacturing of Plastic Bags 

Various specialised attachments are used, but the overall process remains almost the same. The blending of materials, extrusion, printing and finishing are vital steps. Below is a simple description of the overall process of manufacturing: 

1.      Blending of material – The polyethylene/polypropylene resin is mixed with some important additives. They are: 

·         EPI – It is included to make the bag degradable.

·         Masterbatch for making the colored film. It may be black, yellow, white, blue or red.

·         UVI, also known as an ultraviolet inhibitor is used for protecting the bag from UV   radiation.

·         Anti-static is used for preventing the sticking of plastic layers with each other. It enables easy opening of bags. 

2.      Extrusion – Once the process of blending gets complete, the mixture is extruded through an annulor die. The airstream will help in blowing the bubble up followed by cooling down the plastic to make various types of plastic films. 

This important step will affect the strength, thickness, consistency and transparency of the film. 

3.      Printing - Once films are made in roll form, further processing of printing if required can take place on printing machine. Based on printing designs along with several colors, the exporter in India and the USA provides prints to the plastic bags. It may be either flexo or gravure. 

These are some important steps used for the manufacturing of plastic bags. 

Source: https://mamata-machinery.blogspot.com/2020/06/side-seal-bag-making-machine.html

[psatalk]

Cosmo Films registers PAT of Rs 47 crore in Q1

Cosmo Films, a global leader in films for packaging, labeling, lamination, and synthetic paper, declared its financial results for the quarter ended June 2020. The company posted an EBITDA of Rs 93 crore (approximately US $ 12.5 million) during Q1 FY21 on the back of higher specialty sales (up by 20%) and improved operating margins. According to Cosmo, pent-up demand from the previous quarter and supplies opening up in a phased manner led to a favorable demand-supply scenario and improved margins. Covid-19 pandemic had a marginal impact during the quarter. The company expects that Covid-19 impact may remain only marginal in the following quarters too barring unforeseen conditions.

Established in 1981, Cosmo Films is a global leader in specialty films for packaging, lamination, labeling, and synthetic paper. With the engineering of innovative products and sustainability solutions, Cosmo Films has been partnering with the worlds’ leading F&B, personal care, and tobacco brands and packaging and printing converters to enhance their consumer experience. Cosmo’s film offerings include BOPP and CPP films. Today, the company is one of the largest exporters of BOPP films from India. Its customer base is spread in more than 100 countries with manufacturing units in India, Korea & Japan.

Commenting on the performance of the company Pankaj Poddar, chief executive officer, Cosmo Films, said, “The company shall continue to invest in R&D and grow its specialty film portfolio thereby improving margins. The company is also investing in several new initiatives including Artificial Intelligence (AI), data mining, cloud computing among others which should help to achieve automated paperless processes, lower the operating costs and offer superior service to the customers and other stakeholders. The company’s 100% subsidiary is poised to start specialty masterbatches production in Q2’21 and chemicals in Q4’21.”

According to the press release, as a part of its sustainability drive, Cosmo has taken a target to be water-positive at all its plant locations, increase in-house consumption of process waste (continuously being reduced), and improve air quality planting thousands of fruit-bearing trees. It takes several other measures on the sustainability front to help customers & society at large and reduce costs.

Cosmo’s net debt now stands below two times of the EBIDTA, and investment in new capacities is being evaluated further to strengthen the company’s share of specialty films, Poddar said.

Entering Pet Care business

Speaking of Cosmo’s entry into Pet Care business, Poddar said, “Cosmo is going ahead with the pilot launch in NCR investing about Rs 15 crores over next 18 months to ascertain the viability of the Pet Care business to launch it at a larger scale.”

“The overall investment is expected to remain marginal vis-à-vis size of the existing business. Pet care business has been growing in India at 22% CAGR. With smaller families, rising income levels and limited social lives (especially post Covid), pet adoption has increased and expected to grow many folds. The business scenario is highly fragmented and there are no organized players in India offering end to end comprehensive solution to the customers. Cosmo expects to fill up this void. Pet care is a low capex business while brand building will require some investments in the initial years,” Poddar added. The company believes that the business will deliver high returns, high valuation, and add significant value to shareholders.

[vijitworldwide-blog]

Why are woven bags still the main packaging?

Over the years, woven bags have become the first choice for packaging in many areas. Here you can find out why.

1) Large scope

·         Packaging of agricultural products

PP woven bags used in the agricultural industry typically include polypropylene fabric bags, chemical polypropylene fabric bags, polypropylene fabric bags, vegetable cloth bags and fruit mesh bags.

·         Food packaging

PP woven bags are increasingly being used for food packaging. Common food bags are rice bags made from PP, flour, PP cloth, corn sacks and many more.

·         Geotechnical engineering

PP woven fabric is widely used in construction of irrigation works, roads, railways, ports, mines, buildings and more. PP fabric is one of the most popular geosynthetics with filtering, drainage, insulation and anti-sealing features

·         Tourism and traffic

Temporary tents, canopies, and various travel bags can be made of polypropylene. In addition, plastic woven fabrics can also be used as fences and shields during construction.

We can also see other applications such as: For example: agricultural sacks, flood sandbags, etc.

2) Why is PP fabric suitable for packaging?

• High low density fusion index

• It's non-toxic

• Not tarnish

• 100% reusable and durable

• Easy to clean and antibacterial

• Lightweight with low density

• Breathable or waterproof with a laminated film

• Easy to make, install, and economical material

• Excellent stress resistance and high crack resistance

• High operating temperature with a melting point of 167 ° C.

• Resistant to most alkalis and acids, organic solvents, and degreas

3) How can the costs of producing PP woven cloth bags be reduced?

A high-quality CaCO3 filler masterbatch is your first choice as a filler to reduce a portion of the resin, to reduce costs, but still to ensure good durability of the final product.

Vijit Worldwide is a leading CaCO3 filler manufacturer with more than 10 years experience. We look forward to being your partner to optimize your production revenue.

Website: https://vijitinternational.com/product/bopp-and-pp-bags/

Please contact us for more information and professional support.

Vijit Singh Parmar

+91 9109676454 (WhatsApp)

info@vijitinternational.com

Website: https://vijitinternational.com/product/bopp-and-pp-bags/

[sumiranmasterbatch]

The endless advantages of White masterbatches for the plastic industry

The emergence of White Masterbatch has been a blessing in disguise for the plastic manufacturing industry. Over the years, it has transformed the face of the industry with its properties, benefits, and advantages.

As indicated by the title, in this blog, we are going to lay emphasis on white masterbatch, and how it is transforming the plastic manufacturing industry. Before we take a deep dive into the critical subject, it's important to share the basics of the product.

Learning about Masterbatch

Coming to the product, the White Masterbatch is the compound of Titanium Dioxide (TiO2), polymer carrier, and a host of other additives. It’s highly beneficial to the plastic industry as it offers numerous applications. White masterbatches manufacturer in Ahmedabad is famous for producing quality masterbatches, including color masterbatch.

In the following sections of this short blog, we will emphasize its role and advantages.

White is the lightest colour, at the same time, it is achromatic. It has the property to reflect and distribute all the visible wavelengths of lights. In addition to this, it is available in many exciting shades, like milky white, snow white, chalk white, etc. For in-depth information, you can get in touch with a prominent white masterbatches manufacturer.      

How does the amazing product work?        

At the outset, the blend of pigments and additives is boiled. Afterward, it turns into a carrier resin. The resin is then left to cool down and later cut into pieces of granules. Colour that we see of plastic around us is the result of masterbatches, including white masterbatches.  

Unique features about the product

The White Masterbatch is a high-quality pigment. It is suitable for a wide range of applications, including:  

Lamination

Coating

It's predominantly used as a protective film, molding, etc. As the product offers numerous benefits, it is playing an immense role in imparting various properties and features to the plastic. Owing to its impact, the finished product is easy to manage, and operate, has superior dispersion, and excellent colour performance among others. In addition to this, it is safe for food packaging. Therefore, the product is contributing to the growth of the plastics industry. White masterbatch supplier in Ahmedabad, India can be contacted for detailed information about the product.                            

Impact in the packaging industry  

According to industry experts, this product is playing an important role in the packaging industry. It helps in the protection of food items from getting spoiled. The products that are manufactured using the amazing masterbatch by white masterbatches manufacturer in Ahmedabad demonstrate incredible physical properties.

Advantages and benefits

Moving forward, let’s now talk about the benefits and applications of the product provided by the white masterbatch supplier. Here are the salient features of the product:      

Designed for opacity and whiteness

High thermal stability under processing conditions

Reduces agglomeration of TiO2

Improves heat resistance

Improves resistance to weather

Acts as a UV protector      

Owing to its excellent features, its use is growing at a rapid speed.  

Applications and benefits  

In this section, let’s talk about the applications of this wonderful product. Here is a list of a few major applications of the product manufactured by white masterbatches manufacturer in Ahmedabad:    

Multi-layer Film, Monolayer Film, Blow Molding, Lamination, etc…

Multi-layer Film, Monolayer Film, Blow Molding, Rotational Molding, Injection Molding, Lamination, Non-Woven application, etc…

Glossy films with a great surface for printing

Blown film extrusion,

Profile and sheet extrusion,

Thermoforming

Woven sacks

High output machines

BOPET and BOPP films

[colormasterbatch-blog]

The use of BOPP Masterbatch helps overcome that problem as the dye gives an excellent dispersion in the final applications. It acts as additive and dispersant to disperse to the finest possible particle size in coloring polythene blow film and polypropylene moulded products.