#Inkjet Coding Conveyors

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VIDEOJET PRINTING INK Compatibility with Modern Coding Technologies

In today’s fast-paced industrial environment, reliable coding and marking solutions are essential for maintaining efficiency, compliance, and product traceability. One of the leading names in this space is VIDEOJET PRINTING INK, known for its outstanding performance across a wide range of production needs. As modern coding technologies continue to evolve, the compatibility of VIDEOJET PRINTING INK with these advanced systems plays a crucial role in enhancing operational workflows and ensuring high-quality output.

Let’s explore how VIDEOJET PRINTING INK seamlessly integrates with modern coding technologies and why it remains a preferred choice across industries.

Meeting the Demands of Evolving Coding Systems

Modern coding technologies have rapidly advanced to support higher production speeds, diverse substrates, and more stringent compliance requirements. Whether it's continuous inkjet (CIJ), thermal inkjet (TIJ), laser marking, or large character printing (LCP), every technology demands ink formulations that are optimized for specific applications.

VIDEOJET PRINTING INK is designed with compatibility in mind. It works effectively across multiple coding systems, especially with CIJ and TIJ printers, which are widely used in industries like food & beverage, pharmaceuticals, cosmetics, and electronics. Its superior adhesion properties and quick-drying characteristics make it suitable for a variety of materials such as glass, plastic, cardboard, and metals — all without compromising print clarity.

Precision and Consistency Across Substrates

The success of any modern coding solution relies heavily on consistent, legible prints — even on complex or irregular surfaces. VIDEOJET PRINTING INK is specially formulated to deliver high-contrast codes on challenging substrates, including slick plastic bottles, coated cartons, and flexible packaging.

For instance, when used with thermal inkjet printers, VIDEOJET PRINTING INK can produce high-resolution prints suitable for detailed information like QR codes, barcodes, and batch numbers. This level of precision ensures products meet regulatory and supply chain requirements without costly rework or delays.

Compatibility with Automation and Smart Production Lines

As Industry 4.0 and smart manufacturing trends continue to reshape factories, VIDEOJET PRINTING INK proves its adaptability by integrating seamlessly with automated systems. Today’s coding technologies often feature built-in software for remote monitoring, predictive maintenance, and real-time data tracking.

Whether integrated into robotic arms or smart conveyors, VIDEOJET-compatible printers and ink cartridges can work in sync with automated lines to minimize downtime and improve traceability. The chemical stability of VIDEOJET PRINTING INK ensures that the ink does not dry out or clog the printer even during extended idle times — a key advantage in automated environments.

Supporting Eco-Friendly and Regulatory Needs

Sustainability and compliance have become top priorities in modern manufacturing. VIDEOJET PRINTING INK is available in a range of formulations, including low-VOC (Volatile Organic Compounds) and MEK-free options, making it environmentally safer while still delivering strong performance.

Moreover, these inks comply with international safety and packaging regulations, including FDA, RoHS, and REACH standards, making them ideal for food, beverage, and pharmaceutical packaging. Modern coding technologies often come equipped with ink usage monitoring features, and VIDEOJET’s efficient ink formulations help reduce waste and operating costs over time.

Easy Integration with a Wide Range of Printers

One of the greatest strengths of VIDEOJET PRINTING INK is its wide printer compatibility. It is engineered to work perfectly with Videojet’s own series of printers, including the popular 1000 Line CIJ printers, 8510 TIJ printers, and more. This ensures plug-and-play functionality and optimal performance from the first print to the last.

For companies using a mix of legacy and new printing equipment, the versatility of VIDEOJET PRINTING INK provides a unified solution without the need for multiple ink inventories. This not only simplifies operations but also reduces maintenance and training time for machine operators.

Why Manufacturers Trust VIDEOJET PRINTING INK

Manufacturers around the globe rely on VIDEOJET PRINTING INK for its unmatched reliability, durability, and adaptability. Whether it's high-speed bottling lines or precise electronics labeling, this ink continues to deliver consistent results that keep operations running smoothly.

At SH HITECH SOLUTIONS, we understand how critical it is to choose the right ink for the right technology. That’s why we recommend VIDEOJET PRINTING INK for businesses looking to future-proof their production lines with high-performance, compatible ink solutions.

Final Thoughts

As coding technologies become smarter, faster, and more complex, the demand for high-performance inks that can keep up has never been greater. VIDEOJET PRINTING INK rises to the challenge, offering exceptional compatibility with modern coding technologies, from CIJ to TIJ and beyond.

For manufacturers seeking to streamline operations, maintain compliance, and ensure reliable product identification, VIDEOJET PRINTING INK remains a leading solution that supports both today’s needs and tomorrow’s innovations.

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A Comparative Analysis for Variable Data Printing vs. Traditional Printing

The printing industry has seen significant advancements over the years, particularly with the introduction of variable data printing (VDP). This technology allows for the printing of individualized information on each sheet, such as alphanumeric characters, addresses, barcodes, QR codes, and logos.

What is Variable Data Printing?

Variable data printing (VDP) involves printing unique data on each sheet, which is crucial for applications requiring personalized information. This technology supports high-speed printing on various substrates like Colour Wove, Maplitho, Art Paper, Duplex Board up to 350 gsm, and NCR Sheet. The Autoprint Reckoner VDP65 is an example of a machine that leverages HP Inkjet Technology to offer efficient numbering, barcoding, mail addressing, and online perforation.

Traditional Printing

Traditional printing methods, such as offset and digital printing, produce identical copies of a print job. These methods are cost-effective for large volumes of the same print material but do not offer the flexibility of VDP. Traditional printing is best suited for mass production where the content remains consistent across all copies.

Advantages of Variable Data Printing

1. Personalization: VDP allows for the customization of each printed piece, making it ideal for direct mail, marketing materials, and personalized invitations.

2. Efficiency: By printing variable information directly, VDP eliminates the need for pre-printed stock and separate personalization steps, reducing production time.

3. Cost-Effectiveness: Although the initial setup cost may be higher, VDP can be more cost-effective in the long run by reducing waste and inventory costs.

4. Versatility: VDP can be applied to various substrates and formats, offering flexibility for different applications.

Autoprint Reckoner VDP65

The Autoprint Reckoner VDP65 is an offline sheetfed variable data printing machine using HP Inkjet Technology. It is designed for high-speed, accurate printing of variable data such as numbers, barcodes, and addresses. As an authorized oil-free air compressor dealer, AS Equipment ensures that customers receive top-quality products along with exceptional support and service, maximizing the performance and reliability of their compressed air systems.

Batch Coding Systems

A batch coding system is crucial for marking products with unique codes or batch numbers, ensuring traceability throughout the supply chain. These systems are vital for industries like food and beverage, pharmaceuticals, and cosmetics, where product safety and quality are paramount. Batch coding can be integrated with VDP machines to streamline processes and ensure accurate, consistent coding.

Steps Involved in Batch Coding

1. Prepare the Design: Create the design for the batch code, including relevant information such as the date of manufacture and product batch number.

2. Set Up the Machine: Calibrate the batch coding machine and load the necessary ink or ribbon.

3. Load the Product: Position the product or packaging correctly on the machine’s conveyor.

4. Set Parameters: Configure printing speed, number of copies, and other settings.

5. Start Coding: Activate the machine to print the batch code.

6. Verify Codes: Check the printed codes for accuracy and legibility.

Both variable data printing and traditional printing have their unique advantages and are suited to different applications. VDP offers unparalleled flexibility and efficiency for personalized printing needs, while traditional printing remains the best choice for large-scale, uniform print jobs. By understanding the strengths of each method, businesses can choose the right technology to optimize their production processes. For high-quality VDP solutions, the Autoprint Reckoner VDP65 stands out as a reliable choice, supported by AS Equipment’s excellent service as an authorized dealer.

Read more posts Maximizing Efficiency with Automatic UV Coating Machines: Tips and Best Practices Role of prepress in offset printing

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Educational publisher Arihant Publications expands production in Meerut

Meerut-based Arihant Publications, one of the biggest educational reference book publishers in North India, started with a single book for ITI entrance exams under the guidance of Deepesh Jain. Subsequently, his brothers Reetesh Jain and Parvesh Jain joined the publisher.

Arihant publishes over 3,000 titles for engineering entrance, NDA, UPSC, state and central level exams such as CTET for government vacancies, and school reference books. It publishes educational reference books for CBSE, ICSE, and the UP board for all subjects. It produces about 2.5 lakh softcover books daily at its 13-acre plant on the outskirts of Meerut, near Delhi.

The company’s 3,500 employees work across its five editorial offices in Delhi, Jaipur, Noida, Bengaluru, and Meerut in addition to sales and distribution locations and the book production plant. (On a personal note, I started my writing career at Arihant Publications’ Daryaganj editorial office, which has since shifted to Noida, as an author for their English educational reference books for CBSE and entrance exams.)

The book production plant is big with 26 web offset presses, a dozen multicolor sheetfed offset presses from Heidelberg and Komori, and four BindLIne 5000 perfect binders installed in the past three years in addition to its older Muller Martini and Kolbus lines.

The digital solution for short-run books

Recently, to balance mid and long-run book production with its short-run requirements, Arihant invested in web-fed inkjet systems from Monotech Systems. It ordered two webfed monochrome Monotech KnowzzleJet presses during Printpack in 2022, which were installed in 2023. And it has just installed a Monotech webfed JetSci KnowzzleJet-DL high-speed color inkjet – the advanced full-color version of the technology.

On our recent visit to the plant, Parvesh Jain commented enthusiastically about the new color inkjet press, “Our journey with the KnowzzleJet presses has been remarkable. The monochrome version exceeded our expectations, delivering a 6 to 7% growth in our short-run segment. With the addition of this high-speed color inkjet web press, we are poised to double our short-run capacity within the year.”

Arihant’s skilled team prints up to 1,000 copies of a title on the web-fed KnowzzJet presses while the longest digital runs can go as high as 10,000 copies.

Automation, when used in the right place, reduces running costs, and improves the accuracy level of production and logistics. The publisher uses automation in book handling, packaging, and production systems, with a 200-foot spiral conveyor connected to the four production floors of the plant to move the packaged books from production to the warehouse.

Along with this, the publisher uses bar and QR codes to automate its bundling, loading, and packing systems. The ERP system locates each title stored on the warehouse grid using a QR code for packing and logistics.

Meerut – an emerging publishing hub

“Meerut has emerged as an educational publishing hub in the last decade due to its large number of institutes, colleges, and universities,” Jain said, adding that the city has seen substantial growth and expansion in the publishing and printing industries in past years. “The quality and standard of education in the city has also been upgraded in the last three years.”

“We are trying our best to provide good educational solutions to students. Our USP is the latest and updated content in our books which we associate with our team of young students for content development. The team helps us to get new ideas and inject a fresh vision to our reference books, which we release in the earliest possible time frames,” he said.

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What Is Bottled Water Production Process Flow Chart

Written by: John

Checked by: Mark

June 28, 2024

Home - Water filling machine technology - What is bottled water production process flow chart

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Table of Contents

What is The Bottled Water Production Flow Chart

Raw Water Sourcing and Pumping

Mechanical Filtration

Carbon Filtration

Reverse Osmosis (RO) System

Bottle Blowing

Bottle Washing and Sterilization

Filling and Capping

Inspection and Packaging

1) Raw water pump

2) Mechanical filter

3) Activated carbon filters

4) Water softener system

5) Precision filters

6) Reverse osmosis system

Types of Equipment

Maintenance and Considerations:

1) Air conveyor system

2) Water bottling machine

3) Cap feeder machine

4) Fully automatic bottle blow dryer

5) Laser coding machine

6) Self-adhesive labeler machine

Importance in Bottled Water Production

Types of Self-Adhesive Labeler Equipment

Maintenance and Considerations:

7) Shrink sleeve label machine

8) Shrink wrap machine

9) Pallet wrapping machine

1) Fully automatic bottle blow molding machine

2）Semi-automatic blow molder

3) Air compressor

4) Bottle blowing machine water chiller

5) Blowing machine air dryer

6) Air filter of bottle blowing machine

7) Mold temperature controller

8) Air storage tank of bottle blow molding machine

Conclusion

How many types of water bottling equipment are there?

The 9 Secrets To Effective BLOW MOULDER

Complete Production Process Flow Chart Of Bottled Water Production As Below

Section 1

Water Treatment

Raw Water Pump

Mechanical Filter

Activated Carbon Filters

Water softener system

Precision filters

Reverse osmosis system

Ozone system

UV light sterilizer

Section 2

Filling & Packaging

Air conveyor

Water bottling machine

Cap feeder machine

Bottle blow dryer

Laser coding machine

Self-adhesive labeler machine

Shrink sleeve label machine

Shrink wrap machine

Pallet wrapping machine

Section 3

Bottle Blowing

Automatic bottle blow molding machine

Semi-automatic blow molding machine

Air compressor

Water chiller

Air dryer

Air filter

Mold temperature controller

Air storage tankororCap FeederLight Inspection PanelBottle DryerSleeve Shrink LabelerShrink Wrapping Machine

Film Stretch Pallet Wrapper

Code Inkjet Printer

Mineral Water Filler

Auto bottle blower

Semi-auto bottle blowerSelf-adhesive LabelerOPP Hot Melt Labeleror

Water Storage Tank

RO water treatment system

High pressure compressor

Air storage tank

Air filter

air dryer

Air filter

water cooler

High pressure compressor

Air filter

air dryer

Air filter

Auto Unscrambler

Semi-auto Unscrambler

BOTTLE BLOWING SYSTEM

WATER TREATMENT SYSTEM

FILLING AND PACKAGING LINE

What is The Bottled Water Production Flow Chart

The production process of bottled water is comprehensive, involving multiple stages to ensure the highest quality and safety standards. This detailed guide covers each critical step, from water treatment to bottling and packaging, and finally to the blowing line and auxiliary equipment. Here’s an overview of the main steps:

Raw Water Sourcing and Pumping

The process begins with sourcing raw water, which is then pumped into the filtration system.

The raw water pump provides the necessary pressurization for the filtration equipment.

Mechanical Filtration

A mechanical filter removes impurities such as manganese, iron, and suspended particles larger than 20 microns.

This step helps to prepare the water for further purification.

Carbon Filtration

The carbon filter further purifies the water by removing organic compounds, chlorine, and other contaminants.

This stage helps to improve the taste and odor of the water.

Reverse Osmosis (RO) System

The RO system removes dissolved salts, minerals, and microorganisms, producing high-purity water.

This step ensures the water meets the required quality standards.

Bottle Blowing

The PET preforms are heated and then blown into the desired bottle shape using a blow molding machine.

The blow molding machine combines preform heating and bottle blowing in an automated process.

Precise control of parameters like stretching speed, pressure, and timing ensures proper material distribution and bottle quality.

Bottle Washing and Sterilization

The bottles are cleaned and disinfected before filling to ensure they are free from any contaminants.

Filling and Capping

The bottles are automatically filled and capped to maintain the integrity of the product.

Inspection and Packaging

The filled bottles are inspected for any defects.

The approved bottles are then packaged for distribution.

The entire production process is designed to ensure the safety and quality of the bottled water in compliance with relevant regulations.

01.

Water Treatment

1) Raw water pump

Description: The raw water pump is a critical component that provides the necessary pressure and flow for the pretreatment equipment and the reverse osmosis (RO) system.

Working Principle: The pump pressurizes incoming water to ensure a stable and sufficient inlet pressure for sand filters, carbon filters, and fine filters. This pressure must exceed the permeation resistance of the mechanical filters, enabling efficient water passage and providing a sufficient source for the RO system.

Key Functions:

Pressurizes raw water.

Ensures stable inlet pressure.

Overcomes permeation resistance.

Provides a reliable water supply for the RO system.

Applications: Bottled water production, municipal water treatment, industrial water purification, desalination and seawater treatment.

Importance in Bottled Water Production: Essential for the efficiency and effectiveness of the entire water treatment process, ensuring the quality and uniformity of the packaged water produced.

Types of Equipment:Equipment TypeDescriptionCentrifugal PumpCommonly used for raw water pressurization, providing high flow rates and moderate pressure.Positive Displacement PumpSuitable for high-pressure applications, such as RO systems.Submersible PumpInstalled directly in the water source, used for drawing water from wells or surface water.Booster PumpInstalled downstream of the pretreatment system to further increase pressure for the RO system.

Maintenance and Considerations:

Regular inspection and maintenance, including cleaning, lubrication, and impeller replacement.

Monitoring of pump performance, including flow rate, pressure, and energy consumption.

Proper sizing of the pump based on the system’s water demand and pressure requirements.

Ensuring the pump is compatible with the water quality and any potential corrosive or abrasive substances.

2) Mechanical filter

Description: Also known as the quartz sand filter, this multi-layered filtration device removes manganese, iron, heavy metals, silt, rust, colloidal matter, and suspended particles larger than 20 microns from raw water.

Working Principle: Performs backwashing and forward washing to ensure consistent water output and prolong equipment lifespan.

Key Functions:

Removes mechanical impurities, colloids, microorganisms, organic matter, and active chlorine from raw water.

Provides pre-treatment for downstream processes like reverse osmosis and ion exchange.

Improves water quality and extends the lifespan of water treatment systems.

Applications: Bottled water production, municipal water treatment, industrial water purification, surface and groundwater treatment.

Importance in Bottled Water Production: Vital in the pretreatment phase by removing turbidity, suspended solids, and other contaminants, ensuring the quality and consistency of the final product and protecting downstream equipment like RO membranes.

Types of Equipment:Equipment TypeDescriptionFilter CartridgePE, steel-lined rubber, steel-sprayed plastic, stainless steel, fiberglass-reinforced plastic.Filter MediaQuartz sand, activated carbon, manganese sand, anthracite.Filter ConfigurationSingle-flow, double-flow.

Maintenance and Considerations:

Regular backwashing and forward washing to maintain filter performance.

Monitoring pressure drop and turbidity levels to determine filter element replacement.

Proper selection of filter media based on water quality and treatment requirements.

Ensuring the filter is sized correctly to handle the system’s flow rate and water demand.

3) Activated carbon filters

Description: Activated carbon filters effectively remove residual chlorine, organic molecules, colloids, pigments, and heavy metal ions, ensuring water quality and extending downstream equipment lifespan.

Working Principle: Operate on the principle of adsorption, capturing contaminants on activated carbon particles.

Key Functions:

Removal of residual chlorine to protect downstream equipment.

Adsorption of organic molecules, colloids, pigments, and heavy metals.

Reduction of COD and SDI values to improve water quality.

Extending the lifespan of RO membranes and ion exchange resins.

Applications: Pretreatment for reverse osmosis and desalination systems, drinking water purification, industrial water treatment, wastewater treatment.

Importance in Bottled Water Production: Essential in the pretreatment process, ensuring the quality and safety of the final product while protecting the RO system and other downstream equipment.

Types of Equipment:Equipment TypeDescriptionCarbon TypePowdered activated carbon, granular activated carbon.Filter ConfigurationSingle-layer, multi-layer.Housing MaterialStainless steel, fiberglass-reinforced plastic.

Maintenance and Considerations:

Regular replacement of activated carbon and sponge layers.

Monitoring pressure drop and water quality to determine replacement frequency.

Proper cleaning of new activated carbon before installation.

Ensuring the filter is sized correctly to handle the system’s flow rate and water demand.

4) Water softener system

Description: The automatic water softener system removes hardness minerals, such as calcium and magnesium, through ion exchange.

Working Principle: It replaces calcium and magnesium ions with sodium ions, softening the water and preventing scale buildup in plumbing and equipment.

Key Functions:

Removes hardness minerals.

Prevents scale buildup.

Improves the efficiency and lifespan of reverse osmosis systems.

Applications: Residential and commercial water treatment, boiler and cooling tower water treatment, laundry and dishwashing applications, food and beverage processing.

Importance in Bottled Water Production: Maintains the quality and uniformity of the end product by preventing scale buildup in the RO system, extending membrane lifespan and improving water purification efficiency.

Types of Equipment:Equipment TypeDescriptionSoftening TankContains the ion exchange resin.ControllerManages system operation.Salt Tank and ValveProvides brine solution for resin regeneration.

Maintenance and Considerations:

Regular regeneration of the resin bed to maintain softening capacity.

Monitoring salt levels in the salt tank.

Periodic cleaning and maintenance of system components.

Proper sizing based on water usage and hardness levels.

5) Precision filters

Description: High-performance filtration devices that remove fine particles, impurities, and contaminants from various liquids using different filter elements.

Working Principle: Use various filter media and design processes to meet specific effluent water quality requirements, with filtration precisions ranging from 0.5 to 10 microns.

Key Functions:

Filtration, clarification, and purification of liquids.

Removal of fine particles, impurities, and contaminants.

Ensuring the safety and quality of downstream water and membrane elements.

Applications: Pharmaceutical, chemical, food and beverage industries, water treatment, brewing, petroleum, printing, and dyeing.

Importance in Bottled Water Production: Maintains the purity and safety of the final product by removing fine particles and contaminants, protecting downstream equipment like RO membranes.

Types of Equipment:Equipment TypeDescriptionFilter HousingPrimarily made of stainless steel (304 or 316), flange or clamp type.Filter ElementsPP meltblown, wire-wound, activated carbon, etc.Filter ConfigurationSingle or multiple elements, depending on processing capacity.

Maintenance and Considerations:

Regular replacement of filter elements based on usage and pressure drop.

Proper selection of filter media and precision based on application requirements.

Cleaning and maintenance of filter housing and components.

Monitoring flow rate, pressure drop, and effluent water quality.

6) Reverse osmosis system

Description: Highly effective water purification technology that uses selective permeation through a semi-permeable membrane to remove dissolved salts, colloids, microorganisms, and organic matter, producing high-purity water.

Working Principle: Uses a high-pressure pump to force raw water through the RO membrane, allowing only water molecules to pass through while retaining other contaminants.

Key Functions:

Removes dissolved salts and impurities.

Produces high-purity water.

Energy-efficient and low-pollution technology.

Applications: Bottled water production, pharmaceutical and electronics manufacturing, seawater and brackish water desalination, industrial water purification.

Importance in Bottled Water Production: Ensures the quality and safety of the final product by eliminating various impurities, adhering to strict industry standards.

Types of Equipment

RO Membrane TypeDescriptionBrackish Water RO (BWRO)– Used for feedwaters with relatively low total dissolved solids (TDS) compared to seawater – Require lower operating pressure (125-250 psi) – Maintain high salt rejection (>95-99%) – Typical recovery rates of ≥75%Seawater RO (SWRO)– Used for seawater or feedwaters with high TDS (35,000 mg/L or greater) – Require much higher operating pressure (800-1200 psi) – Maintain very high salt rejection (>99.5%) – Typical recovery rates of 50-70%Nanofiltration (NF)– Similar to RO but has lower rejection of monovalent ions like sodium chloride – Highly effective at rejecting divalent ions like magnesium sulfate (>97%) – Also rejects organic macromolecules to varying degrees – Operates at lower pressures than traditional RO membranesThin-Film Composite (TFC)– Most common type of industrial RO membrane – Consists of a polyamide top barrier layer, polysulfone support layer, and polyester layer – Prevents molecules greater than 100 molecular weight from passing throughCellulose Triacetate (CTA)– Alternative to TFC membranes – More resistant to chlorine but less effective at salt rejection

This table covers the key characteristics and applications of the main types of industrial RO membranes, including brackish water, seawater, nanofiltration, and the common membrane materials used (TFC and CTA).

Maintenance and Considerations:

Regular cleaning and maintenance of the RO membrane to prevent fouling and scaling.

Monitoring water quality parameters such as TDS, conductivity, and SDI.

Proper selection of membrane elements based on raw water characteristics and production needs.

Ensuring the RO system is sized correctly to handle the required water flow and quality.

02.

Filling & Packaging

1) Air conveyor system

Description: Uses fan-generated wind energy to transport empty PET containers from the bottle blowing machine to the filling or labeling machine.

Working Principle: Wind energy propels the containers through ducts with air storage capabilities, ensuring a stable and continuous flow.

Key Functions:

Efficient transportation of empty PET containers.

Compatibility with high-speed filling and labeling machines.

Gentle handling of containers to prevent damage.

Flexible layout options for horizontal, vertical, and curved conveyance.

Applications: Bottled water and beverage production, industries requiring the transportation of empty PET containers.

Types of Equipment:Equipment TypeDescriptionFan Power UnitProvides the wind energy for bottle conveyance.Air DuctStraight, turning, and up-and-down sections made of 304 stainless steel.Bottle Handling DevicesDividing, merging, and dropping mechanisms.Bottle Clamping DevicesEnsures stable bottle transport.

Maintenance and Considerations:

Regular cleaning and inspection of the air duct and bottle handling components.

Monitoring the fan performance and airflow to maintain optimal conveyor operation.

Adjustments to accommodate changes in bottle size or production requirements.

Ensuring the system is properly integrated with the overall bottling line.

2) Water bottling machine

Description: The PET water filling machine automates washing, filling, capping, and other functions with high precision, using advanced electrical components and high-quality stainless steel parts.

Working Principle: A suspended filling equipment design allows operation with various bottle types, sizes, and thicknesses, controlled automatically.

Key Functions:

Bottle rinsing.

Bottle filling.

Screw capping.

Cap sorting.

Applications: Filling production of 200-2000ml PET water bottles, suitable for a wide range of bottle types and sizes.

Types of Equipment:Machine TypeDescriptionLiquid Bottling MachinesDesigned to bottle liquids, including water, using volume or weight measurement to fill bottles.Rotary Bottling MachinesHave a rotary design where bottles move in a circular motion through the filling, capping, and sealing process.Linear Bottling MachinesHave a linear design where bottles move in a straight line through the different filling, capping, and sealing stations.Fully Automatic Bottling MachinesAutomate the entire bottling process from bottle rinsing to capping, requiring only a few operators.Semi-Automatic Bottling MachinesRequire more manual operation, with steps like bottle loading and unloading done by workers.Gravity, Pressure, and Vacuum Overflow Bottle FillersSpecific types of liquid filling mechanisms used in water bottling machines.Pump FillersAnother type of liquid filling mechanism used in water bottling machines.

Maintenance and Considerations:

Regular cleaning and maintenance of the filling valves and other components in contact with water.

Proper adjustment and calibration of the bottle handling and capping mechanisms.

Monitoring and addressing any issues with the electrical and control systems.

Ensuring the availability of spare parts and trained technicians for timely repairs.

3) Cap feeder machine

Description: The cap feeder machine sorts and feeds caps automatically, using standardized and interchangeable parts.

Working Principle: It arranges caps using their center of gravity, ensuring smooth output.

Key Functions:

Automatic cap feeding and arrangement.

Automatic cap removal.

Applications: Can be used with three-in-one filling machines or separate capping machines, suitable for various types of caps.

Types of Equipment:Equipment TypeDescriptionThree-Screw Cap Sorting and Capping MachineDesigned based on the characteristics of three-screw caps, with different weights on both sides.Other Capping MachinesCan be provided for plastic screw caps, aluminum caps, crown caps, and other capping applications.

Maintenance and Considerations:

Regular cleaning and maintenance of the cap sorting and feeding mechanisms.

Monitoring and addressing any issues with the electrical and control systems.

Ensuring the availability of spare parts and trained technicians for timely repairs.

Adjusting the production capacity based on the specifications and characteristics of the product.

4) Fully automatic bottle blow dryer

Description: The blow dryer uses high-pressure air to dry water droplets on bottle surfaces, preparing them for subsequent processing steps like coding and labeling.

Working Principle: It uses wind instead of high temperature, suitable for plastic bottles that are not heat-resistant.

Key Functions:

Dries water droplets using high-pressure air.

Facilitates coding, labeling, and packaging.

Applications: Suitable for drying various types of plastic bottles, can be used in water bottling production lines.

Components of Equipment:ComponentDescriptionAir KnifeGenerates high-pressure air flow to dry the bottles.Vortex FansHigh-powered vortex fans produce the necessary air volume.FrameMade of stainless steel and glass, providing a sturdy structure.Heating SystemHigh-pressure vortex pump generates heat during operation.Electrical ControlsIncludes control box for easy operation and monitoring.ConveyorAutomatically feeds the containers through the drying chamber.SensorsDetect the presence of containers and control the drying cycle.

Maintenance and Considerations:

Regular cleaning and maintenance of the air knives and air intake/exhaust components.

Monitoring and addressing any issues with the electrical and control systems.

Ensuring the availability of spare parts and trained technicians for timely repairs.

Adjusting the air knife positioning and airflow based on the bottle dimensions and drying requirements.

5) Laser coding machine

Description: The laser coding machine applies high-quality, permanent text, logos, and barcodes onto bottles and packaging materials.

Working Principle: A focused beam of light precisely etches or marks the desired information onto the target surface.

Key Functions:

Applies text, logos, and barcodes.

Provides high-resolution, permanent markings.

Applications: Bottled water production, canned and packaged food and beverages, pharmaceutical and medical device packaging, consumer electronics and industrial product labeling.

Types of Equipment:Equipment TypeDescriptionCO2 Laser CodersUse a carbon dioxide laser to mark on a variety of materials, including plastic, glass, and metal.Fiber Laser CodersEmploy a fiber-optic laser for high-speed, high-contrast coding on a wide range of substrates.UV Laser CodersUtilize ultraviolet laser technology to mark on sensitive materials like plastics and films.Hybrid Laser CodersCombine multiple laser technologies to offer versatile coding capabilities.

Maintenance and Considerations:

Regular cleaning and maintenance of the laser optics and components.

Proper alignment and calibration of the laser system.

Ensuring adequate ventilation and cooling for the laser unit.

Adherence to safety protocols and guidelines for laser operation.

Consideration of substrate compatibility and pre-treatment requirements.

6) Self-adhesive labeler machine

Description: The self-adhesive labeler machine automates label application onto bottles with high precision.

Working Principle: It uses mechanical, electrical, and software components to align and apply labels accurately.

Key Functions:

Accurate label positioning and alignment.

High-speed label application.

Adjustable label size and placement.

Applications: Bottled water production, beverage bottling, personal care and cosmetic products, pharmaceutical packaging.

Importance in Bottled Water Production

In the containerd water industry, the self-adhesive labeler machine plays a crucial role in ensuring consistent, high-quality labeling of containers. Accurate and efficient label application enhances the visual appeal of the product, reinforces brand identity, and provides important information to consumers.

Types of Self-Adhesive Labeler Equipment

EquipmentDescriptionRotary LabelerApplies labels to containers as they rotate on a turntableIn-Line LabelerApplies labels to bottles moving along a conveyor beltWrap-Around LabelerApplies labels that wrap around the entire bottle circumferencePrint-and-Apply LabelerIntegrates label printing and application in a single machine

Maintenance and Considerations:

Regular cleaning and maintenance of label feeding and application components.

Ensuring proper label stock compatibility and quality.

Monitoring label alignment and adjusting as needed.

Implementing preventive maintenance schedules.

Training operators on proper machine operation and troubleshooting.

7) Shrink sleeve label machine

Description: The shrink sleeve label machine applies and shrinks sleeve labels onto bottles, providing 360-degree coverage and enhanced branding opportunities.

Working Principle: Bottles are fed into the machine, where pre-cut sleeve labels are positioned and heat-shrunk onto the bottle surfaces.

Key Functions:

Accurate sleeve label positioning and alignment.

Precise heat application for shrinking labels.

Adjustable label size and bottle diameter compatibility.

Integrated label feeding and application.

Seamless integration with bottling line.

Applications: Bottled water production, beverage bottling, personal care and cosmetic products, pharmaceutical packaging.

Types of Equipment:Equipment TypeDescriptionContinuous Motion Shrink Sleeve LabelerApplies labels to bottles moving on a conveyor belt.Intermittent Motion Shrink Sleeve LabelerApplies labels to stationary bottles.Sleeve ApplicatorApplies pre-cut sleeve labels onto bottles.Shrink TunnelProvides controlled heat to shrink and secure sleeve labels.

Maintenance and Considerations:

Regular cleaning and maintenance of label feeding and application components.

Ensuring proper label stock compatibility and quality.

Monitoring label alignment and adjusting as needed.

Maintaining optimal heat settings for effective shrinking.

Implementing preventive maintenance schedules.

Training operators on proper machine operation and troubleshooting.

8) Shrink wrap machine

Description: The shrink wrap machine wraps bottled beverages in shrink film, using a constant temperature PE shrinking furnace to achieve the packaging effect.

Working Principle: The machine uses steel and stainless steel components with a compact design, incorporating electrical and pneumatic components from renowned brands for efficient operation.

Key Functions:

Automatic wrapping, sealing, cutting, heat shrinking, and cooling.

Suitable for shrink films like PE and PVC.

Provides a neat, compact, and secure packaging of the bottles.

Applications: Packaging of bottled beverages such as purified water and mineral water, cans and glass bottles, various food, pharmaceutical, and chemical products.

Types of Equipment:Machine TypeDescriptionThroughputSuitable ProductsAutomatic Bottle Stack Sleeve Shrink Wrapping MachineDesigned for automatic bottle stacking, film feeding, sealing, and shrinking.8-30 bottles/minuteBottles, cans, glass bottlesContinuous Motion Shrink Wrapping MachineUses a direct feeding method with no length limit for packaged items.Up to 120 bottles/minuteLong-length objects, beverages, beer, mineral water, cans, glass bottlesSemi-Automatic Shrink Wrapper with Shrink TunnelProvides a reliable solution for high-quality shrink-wrapped packs.10,800 bottles/hourBottles, cans, and other containersIntermittent Motion Tray Shrink Wrapper with Integral Shrink TunnelSuitable for wrapping bottles, cans, and other containers on a tray or with a cardboard pad.6-20 bottles/minuteCylindrical, flat, square, and complex-shaped containers

Maintenance and Considerations:

Regular maintenance of the machine components, including cleaning and lubrication.

Proper storage and handling of the shrink film to ensure its quality and performance.

Monitoring of the temperature and air circulation in the shrinking furnace to ensure consistent and effective shrinking.

Adjusting the machine settings to accommodate different bottle sizes and packaging requirements.

Ensuring the proper alignment and functioning of the conveyor belt and bottle separating board.

9) Pallet wrapping machine

Description: The pallet wrapping machine wraps goods stacked on pallets with LLDPE stretch film, providing stability, protection, and waterproofing during storage and transportation.

Working Principle: Controlled by a PLC programmable controller, it offers adjustable film tension, automatic photoelectric tracking, and multifunctional packaging modes.

Key Functions:

Automatic wrapping of palletized goods.

Adjustable film tension for optimized packaging.

Partially enhanced wrapping for reinforced top/bottom.

Manual/automatic switching and automatic protection.

Multifunctional packaging modes (standard, quasi, single-layer, enhanced).

Automatic reset to initial position after each use.

Dynamic pre-stretching film frame system.

Applications: Food and beverage production, irrigation equipment, paper manufacturing, dyes and chemicals, glass and ceramics, electro-mechanical castings.

Types of Equipment:Equipment TypeDescriptionTray-type Pallet Wrapping MachineWraps palletized goods using LLDPE stretch film.Top-pressure Resistance-stretch Pallet Wrapping MachineApplies top pressure during wrapping.Pre-tension Automatic Pallet Wrapping MachineAutomatically pre-tensions the stretch film.

Maintenance and Considerations:

Regular inspection and maintenance of machine components.

Proper storage and handling of stretch film.

Monitoring of film tension and wrapping patterns.

Adjusting settings for different pallet sizes and products.

Ensuring proper alignment of sensors and lifting mechanisms.

Maintaining a clean work environment.

03.

Blowing Line

1) Fully automatic bottle blow molding machine

Description: The fully automatic bottle blow molding machine is used to blow all kinds of plastic containers and beverage bottles using PET raw material.

Working Principle: The machine features a user-friendly interface, smooth operation, high and stable output, low energy consumption, and a high degree of automation. It uses a double toggle and primary link hinge mechanism with solid clamping force for stable and reliable blowing action.

Key Functions:

Automatic preform loading and feeding.

Precise temperature control and even heating of preforms.

Stable and fast mold clamping and bottle blowing.

Automatic bottle ejection and transfer to filling machine.

Integrated PLC control with automatic fault detection.

Applications: Production of water bottles, juice, soda, and other beverage bottles, plastic containers for food, cosmetics, and household products.

Types of Equipment:Machine TypeDescriptionLinear Stretch Blow Molding MachineUses linear motion to stretch and blow preforms into bottles. Cost-effective with a good balance of production speed and quality.Rotary Stretch Blow Molding MachineUses rotary motion to stretch and blow preforms. Faster production speed compared to linear machines. Can achieve higher quality bottles.

Maintenance and Considerations:

Regular inspection and maintenance of mold clamping, heating, and blowing components.

Proper storage and handling of the preform raw material.

Monitoring temperature control system and energy consumption.

Adjusting machine settings for different bottle sizes and production requirements.

Ensuring proper alignment and functioning of automatic feeding, ejection, and transfer systems.

2）Semi-automatic blow molder

Description: Semi-automatic blow molding machines are versatile equipment used for producing a variety of plastic bottles and containers.

Working Principle: These machines use a combination of manual and automated processes to blow mold plastic preforms into the desired bottle shapes.

Key Functions:

Preform heating and softening.

Mold clamping and bottle blowing.

Bottle ejection and trimming.

Applications: Beverage bottles (water, juice, soda, etc.), personal care bottles (shampoo, lotion, etc.), household chemical containers, pharmaceutical packaging.

Types of Equipment:FeatureManual Preform LoadingAutomated Preform LoadingPreform LoadingManual hand-feedingAutomatic preform insertionBottle RemovalManual removalManual removalEfficiencyLowHigherLabor Required1-2 workers1 workerCostVery lowModeratePreform HandlingRequires gloves for hot preformsAutomated preform handling

Maintenance and Considerations:

Regular cleaning and maintenance of molds and machine components.

Proper temperature and pressure control for consistent bottle quality.

Operator training for safe and efficient machine operation.

Consideration of energy efficiency and environmental impact.

3) Air compressor

Description: An air compressor converts power into potential energy stored in pressurized air.

Working Principle: It works by drawing in ambient air, compressing it to a higher pressure, and discharging the compressed air for various applications.

Key Functions:

Intake and compression of air.

Storage of compressed air.

Delivery of compressed air to end-use applications.

Applications: Powering pneumatic tools and equipment, inflating tires, spray painting, cleaning and drying, controlling and operating industrial machinery.

TypeDescriptionReciprocatingPiston-driven compressors that use a back-and-forth motion to compress air.Rotary ScrewUse two meshing helical screws to draw in and compress air.CentrifugalUse rotating impellers to draw in and accelerate air, increasing pressure.ScrollUse two spiral-shaped scrolls to compress air in a continuous process.

Maintenance and Considerations:

Regular filter and oil changes.

Monitoring for air leaks.

Proper sizing and selection for the application.

Ensuring adequate cooling and ventilation.

Adhering to safety protocols when operating.

4) Bottle blowing machine water chiller

Description: A water chiller regulates the temperature of the water used in the bottle blowing process.

Working Principle: The chiller circulates water through the bottle blowing mold to maintain a consistent temperature, ensuring proper formation and cooling of the plastic bottles.

Key Functions:

Temperature regulation of the bottle blowing mold.

Consistent cooling of the molded plastic bottles.

Efficient heat transfer from the hot mold to the circulating water.

Applications: Bottle blowing in PET, HDPE, and other plastic bottle production, cooling of molds in injection molding and extrusion blow molding processes, temperature control in various industrial cooling applications.

Types of Equipment:TypeDescriptionRecirculating ChillerContinuously circulates and cools a closed-loop water system.Inline ChillerCools water as it flows through the system, without a closed loop.Portable ChillerSelf-contained, mobile units for temporary or flexible cooling needs.Integrated ChillerBuilt-in to the bottle blowing machine for a compact, all-in-one solution.

Maintenance and Considerations:

Regular cleaning and maintenance of the water system.

Monitoring and adjusting water temperature and flow rate.

Ensuring proper ventilation and heat dissipation.

Adhering to manufacturer’s recommendations for maintenance and service intervals.

Considering the cooling capacity and efficiency requirements for the specific bottle blowing application.

5) Blowing machine air dryer

Description: An air dryer removes moisture from the compressed air used in the bottle blowing process.

Working Principle: The air dryer uses various drying techniques, such as refrigeration or desiccant adsorption, to reduce the moisture content of the compressed air before it is used in the bottle blowing mold.

Key Functions:

Removal of water vapor from compressed air.

Preventing condensation and moisture buildup in the bottle blowing system.

Ensuring a consistent, dry air supply for the blowing process.

Applications: Bottle blowing in PET, HDPE, and other plastic bottle production, drying of compressed air for various industrial processes, preventing moisture-related issues in pneumatic equipment and tools.

Types of Air Dryers:TypeDescriptionRefrigerant DryerUses refrigeration to cool the air and condense water vapor.Desiccant DryerUtilizes a desiccant material to adsorb moisture from the air.Membrane DryerEmploys a semi-permeable membrane to selectively remove water vapor.Heatless DryerRegenerates the desiccant using a portion of the dried air.

Maintenance and Considerations:

Regular cleaning and replacement of filters and desiccant materials.

Monitoring and adjusting air flow and pressure.

Ensuring proper ventilation and heat dissipation.

Adhering to manufacturer’s recommendations for maintenance and service intervals.

Considering the air flow and drying capacity requirements for the specific bottle blowing application.

6) Air filter of bottle blowing machine

Description: An air filter removes contaminants such as dust, oil, and moisture from the compressed air stream.

Working Principle: The air filter uses a combination of mechanical filtration, coalescence, and gravity separation to capture and remove harmful particles and liquids from the compressed air.

Key Functions:

Removal of solid particulates (dust, rust, etc.).

Separation of liquid water and oil droplets.

Providing clean, dry compressed air for downstream equipment.

Applications: Compressed air systems in industrial facilities, pneumatic tools and equipment, instrument air systems, bottling and packaging machinery, painting and coating applications.

Types of Air Filters:TypeDescriptionCoalescing FilterRemoves liquid water and oil droplets through coalescence.Particulate FilterCaptures solid particulates such as dust and rust.Combination FilterIntegrates both coalescing and particulate filtration.Desiccant FilterRemoves water vapor through adsorption on a desiccant material.

Maintenance and Considerations:

Regular inspection and replacement of filter elements.

Monitoring pressure drop across the filter.

Proper drainage of collected liquids.

Ensuring adequate air flow and system compatibility.

Adhering to manufacturer’s recommendations for maintenance and service intervals.

7) Mold temperature controller

Description: A mold temperature controller regulates the temperature of the mold in the bottle blowing process, ensuring proper appearance and quality of the final plastic bottles.

Working Principle: It maintains the mold at a constant, optimal temperature to prevent defects such as lack of gloss, deformation, bubbles, and uneven wall thickness.

Key Functions:

Precise temperature control and fast heating/cooling response.

Stable and accurate temperature maintenance within ±1°C.

Automatic temperature regulation and monitoring.

Liquid level alarm to prevent damage from low heat transfer fluid.

Applications: Plastic bottle manufacturing, other blow molding processes for plastic products.

Types of Equipment:EquipmentFeaturesHorizontal High-Temperature Resistant PumpStable flow, reliable performance.Stainless Steel Pipelines and Fuel TanksRust-resistant, long service life.Visualized Heat Transfer Oil Level TubeEasy to monitor oil level.Brand-Name Components (Omron, Fuji, LG, Schneider)Excellent performance, long lifespan.Imported Heating ComponentsSuperior quality and durability.

Maintenance and Considerations:

Regularly check and maintain the heat transfer fluid level.

Ensure proper insulation of pipelines to minimize heat loss.

Perform periodic cleaning and inspection of system components.

Monitor temperature control accuracy and make adjustments as needed.

Properly store and handle the heat transfer fluid to prevent contamination.

8) Air storage tank of bottle blow molding machine

Description: The air storage tank stores compressed air generated by the air compressor and provides a consistent and controlled supply of compressed air for the bottle blow molding process.

Working Principle: The tank stores pressurized air and releases it as needed to inflate the preform during the blow molding stage, shaping the bottle.

Key Functions:

Stores compressed air.

Ensures a consistent and reliable air supply.

Regulates air pressure and flow to the blow mold.

Applications: Bottle blow molding for water, beverages, and other liquid products, plastic container manufacturing, hollow plastic part production.

Types of Equipment:Equipment TypeDescriptionVertical Air Storage TankCompact design, suitable for limited space.Horizontal Air Storage TankLarger capacity, suitable for high-volume production.Stainless Steel Air Storage TankDurable, corrosion-resistant, suitable for food-grade applications.Aluminum Air Storage TankLightweight, suitable for mobile or portable applications.

Maintenance and Considerations:

Regular inspection and cleaning of the tank to prevent contamination.

Monitoring and maintaining proper air pressure levels.

Checking for leaks and ensuring airtight seals.

Replacing worn or damaged components as needed.

Adhering to the manufacturer’s recommended maintenance schedule.

04.

Conclusion

The production process of bottled water involves several intricate steps, from initial water treatment through bottling, packaging, and bottle blowing. Each stage requires specific equipment, regular maintenance, and careful monitoring to ensure the highest quality and safety standards are met. By following this detailed process flow, you can ensure efficient and effective bottled water production, meeting industry standards and consumer expectations.

For more detailed information, expert assistance, or to get quotes for your specific bottled water filling needs, feel free to get in touch with us through the contact form provided. We are here to help you achieve the best results in your bottled water production endeavors.

[dcwaterpump]

Frequently Asked Questions(FAQs) about Ink Pumps for Continuous Inkjet Printers(CIJ)

You will find the following information here:

What is CIJ?

What is the primary application of continuous inkjet printers?

How does continuous inkjet printing work?

How is a continuous inkjet system formed?

Common issues with ink pumps in continuous inkjet printers

TOPSFLO CIJ ink pumps Solution

How to Get in Touch with TOPSFLO for Expert Assistance?

What is CIJ?

CIJ stands for Continuous Inkjet, CIJ is a small character inkjet printing technology that uses a single inkjet nozzle to rapidly spray ink into tiny droplets, forming printed images or text. CIJ printers are widely used worldwide and are a non-contact printing method, making them suitable for marking on both flat and curved surfaces. They are primarily used in industrial applications for product packaging, labeling, and coding.

What are the Main Applications of Continuous Inkjet Printers?

Continuous inkjet printers are primarily used to mark production dates, batch numbers, barcodes, and other information on the surfaces of various materials such as plastic, metal, glass, cardboard, and wood. Typical applications include beverage cartons, cans, and bags, pharmaceuticals, small cardboard boxes, cables, and components. Virtually any product or packaging that moves on a conveyor belt or extrusion machine is suitable for continuous inkjet printing.

How does Continuous Inkjet Printers Work?

Continuous inkjet printers create a continuous stream of ink, which is broken down into numerous ink droplets through high-frequency vibrations. Once the ink droplets are formed, the selected ones are charged by electrodes and then directed by a deflection plate that generates an electrostatic field.

Charged ink droplets pass through the deflection plate, causing them to deviate at a specific angle before being sprayed from the print head onto the product to create the desired printed information. Uncharged ink droplets remain unaffected and return directly to the CIJ ink system.

During this printing process, the solvent base of the ink evaporates, and the viscosity of the ink changes accordingly. To ensure the optimal droplet formulation, viscosity must be strictly controlled within specified values.

How is a Continuous Inkjet System Formed?

In continuous inkjet (CIJ) printing, ink circulates continuously throughout the printer, from the fluid system to the printhead, and then back to the fluid system. The entire ink path system involves several pumps working in coordination.

Initially, ink is transported from a large container to an ink reservoir using a transfer pump (①).

Subsequently, the ink is pressurized and transferred to the printhead using a pressure pump (②). Inside the printhead, the ink flows through nozzles, forming a continuous array of small ink droplets, each of which can be individually charged. Charged droplets are deflected by electrodes and hit the object to be printed.

Additionally, uncharged ink droplets fly in a straight line into a gutter, and excess ink is recirculated from this point back to the ink reservoir using a recirculation/suction/recovery pump (③).

To prevent the ink from drying and damaging the system when the printer is not in use, a refill solvent pump (④) is typically included in the continuous inkjet system. This pump delivers solvent to the nozzles to flush out any residual ink.

Through these steps, a continuous inkjet system can continuously supply ink and achieve high-speed, efficient inkjet printing.

Common Issues with Ink Pumps in Continuous Inkjet Printers

1. In the current market, there is a wide variety of ink types used in CIJ printers, each with different viscosities. These different ink compositions may contain additives, some of which can be corrosive, leading to compatibility issues with pump materials that can cause malfunctions or a very short lifespan.

2. Instability in the liquid circuit pressure and ink flow during the operation of the inkjet printer can affect the printing results.

Continuous inkjet printing requires prolonged periods of operation. Over time, continuous use may result in wear and tear, potentially leading to a decline in performance or malfunctions, thus compromising the printer's lifespan.

TOPSFLO CIJ ink pumps Solution

Diverse Pump Materials

Topsflo printer ink pumps offer a variety of pump material configurations to accommodate common CIJ ink types, such as MEK, dye-based inks, pigment inks, and soft pigment inks. The pump head materials for diaphragm pumps can be selected from PA, PPS, or PP, while membrane materials can be chosen from EPDM or PTFE. For valve materials, options include EPDM, FKM, or FFKM. YT alloy gear pumps are mainly used for pigment inks, while PEEK gears can be used for dye-based inks.

Carefully Selected Pump Types for Precise Applications

Topsflo offers two pump options tailored for printer applications: diaphragm pumps and gear pumps.

- Diaphragm liquid pumps, especially those designed for low-flow rates, provide relatively stable flow and pressure output. They are more suitable for handling liquids containing solid particles or particulate matter because their design is better suited for handling suspended particles. However, in high-flow applications, diaphragm pumps may produce larger pulses, which could lead to vibration or noise issues.

- Gear pumps are suitable for printers that require a large volume of ink. They offer stable flow and pressure output with lower pulsation. Compared to ordinary gear pumps on the market, TOPSFLO gear pumps use high-precision gears and component control to ensure smooth flow, minimal pulsation, and adjustable output pressure stability.

TOPSFLO engineers can determine which pump is better suited for your application based on your printing requirements, including the desired flow rate, accuracy, pulsation, noise level, ink properties, and whether they contain solid particles, among other factors.

Long-lasting Lifetime for Stable Printing Assurance

Both Topsflo diaphragm pumps and gear pumps are equipped with high-performance brushless motors developed in-house.

The coreless brushless motor in the diaphragm pump boasts a lifespan of up to 15,000 hours, while the gear pump utilizes a high-performance, in-house designed and manufactured brushless three-phase motor with a lifespan exceeding 30,000 hours, requiring no maintenance.

These brushless motors do not produce sparks, static electricity, or electromagnetic interference during operation, ensuring safety and allowing the pumps to run continuously in high-demand inkjet printing tasks.

How to Get in Touch with TOPSFLO for Expert Assistance?

Maintaining a consistently stable flow and using ink fluids with the appropriate viscosity are crucial for overall printing quality. Any abnormalities in the ink supply system can lead to poor printing quality, error messages, and even costly product recalls. Therefore, choosing the right ink pump for your continuous inkjet printer is of utmost importance.

TOPSFLO specializes in the development and production of various micro pumps for printers. They have extensive experience and pump solutions, and they offer customized services to meet different customer needs. Please contact their sales engineers for printer pump application cases and pump information! Email: sales@topsflo.com or info@topsflo.com

[batchprinting]

KEW has been manufacturing Batch Coding on Conveyor with Variable Speed from India. S.S and M.S types of Conveyors with Conveyor Belt, Conveyor Systems. Conveyor for Offline Batch Coding, Offline Batch Coding, Slat Conveyor, Batch coding conveyor, batch coding machine, Conveyor belt System, Online Batch Coding Machine, Inkjet Coding Conveyors

[batchcodingm]

Krishna Engineering Works are leading manufacturer, of Conveyor for Inkjet Printing machine. Heavy duty Conveyor for Inkjet Printing for different industries with high-quality parts, Conveyor for Inkjet Printing manufacturer. Our esteemed clients can benefit from us the most preferred range of Conveyor for Inkjet Printing Machine. This Belt Conveyor for Inkjet Printing machine works like feeding and conveying equipment, used for transferring nature rubber.

[rewinderwinder]

KEW ENGG MFG PVT LTD is manufacturing standard quality of Roll to roll batch printing machine with best market value. We are also manufacturing Winding Rewinding Machine, Conveyor, Thermal Transfer Printer, Inkjet Printer, for Batch Coding, Batch Coding, high-quality Offline Batch Coding Machine Equipment. For more information visit our website at kew.net.in or contact us at kewinquiry@gmail.com

[nkindustries1]

India’s No 1 Round Bottle Labeling Machine Manufacturer

The Automatic Vertical Self Adhesive Sticker Labelling Machine Model NKSAL-120, is used for Full / Partial Wrap around Labelling on different size of round and other shape of containers. The Machine incorporates newest refined Servo controlled Label Dispensing system with outstanding sensing system for Label & container. For Container Sensing, it uses special background Suppression Sensor. The distinctive feature of this machine is “No change parts” required for different diameter of containers & adding up; tool less adjustment in order to adjust various size containers therefore down time is very less. It’s capable of Labeling up to 120 units per minute depending on Container diameter and label size.

The Automatic Vertical Self Adhesive Sticker Labeling Machine Model NKSAL-120 has elite single point synchronized speed control system. The Inbuilt Automated Label Length detection systems eradicate need for physically feeding & storing of Label Length data in memory & retrieving same every time for change of Label Size & re-starting machine. Thus result in reducing downtime as well as improving production.

Salient Feature of Machines      

Quite a compact design as well as cGMP model.

Machine frame made using AISI 304.

Meticulously designed Superior Slider Label Applicator for better label alignment in both vertical and horizontal direction.

Specially designed reel mechanism to place the roll.

Breaking assembly to avoid variation during releasing of roll.

No Change Parts Required.

Tool Less Guide Rails for Easy Adjustment.

Wrap around mechanism to wrap the label on container.

Delrin Belt for Conveyor.

Auto Label Length Detection.

Accurate label dispensing.

100% Non-Proprietary Electronics & all electronics CE Certified.

Practically a maintenance free machine.

Provision for all type of online batch coding like Ink Coder, Cassette Coder, Hot Foil Coder, SS Metal Stereo Box for printing, thermal inkjet printer.

Contact NK Industries at following:

N.K industries Plot no 1521, Phase -3, GIDC Industrial estate, Vatva Ahmedabad , INDIA-Pin No: 382445 Instant online Quotation on whatsapp : +917940083141 E-mail:  tech@nkmachinery.com

[yqclaser]

continuous online inkjet coding printer on conveyor,it can print numbers barcode qr code logos etc with fast speed （在 China） https://www.instagram.com/p/CDY8UdVH66p/?igshid=k78no3io80yy

[crestgt]

Beginning 2020 - A Quick Brief Guide To Industrial Inkjet Coding Machine

The inkjet coding machines are used in a vast number of industries.

As global requirements for commodities grow, the demand for inkjet coding machines automatically boosts exponentially. There’s a versatile need for packaging food, medicines, beverages, snacks, and more to be packaged properly with a combination of various static and dynamic information.

An inkjet coding machine fulfills a colossal count of marking operations across industries and their applications surpass various singular applications at multiple times. The end-users find a flexible option in this machine due to the host of benefits it provides, including versatile coding marking options, high-resolution printing, and more.

Coming in a period of advanced technology and machinations, most of the industries upgrade their facility with high-end devices for scalable, smooth, and versatile operations. An inline industrial inkjet coder options include hi-res printing, drop on demand machines, small/large character printing, barcode printing, graphic printing, and symbol printing. A facility, with this kind of printer, has an automated conveyor system.

While the specific marking requirements depend on your business, especially the volume and the budget. You can look for a large variety of options available in the inkjet market industry. Modern controlling options facilitate easy access, switching from entry to display, screen management, remote flexibility operations, central management system, and more.

Search for suppliers with the best warranty & financing programs. Also, some of the suppliers provide all supplies at a low monthly fee. The costs may vary between $4000-5000 and suppliers offer a warranty coverage of 2-year with an optional extension for 5 years.

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Web Guiding System for Doctoring Rewinding Machine manufacturer from India. Web guiding system, Web Guide System, Doctoring Rewinding Machine, Doctor Rewinder Machine. We are manufacture, export & supply Machines Like, Rotogravure Printing, Lamination, Coating, Slitter Rewinding, Doctoring Rewinding, Pneumo Hydraulic Power Pack, Winder Rewinder for Inkjet Printer and Batch Coding, Roll Wrapping, Core Cutter, Web Guiding System, Web Aligner System, Guiding Unit, Unwinding, Rewinding and Tracking Roller Assembly, Conveyor For Batch Printing from Ahmedabad, Gujarat, India.

[offlineprinting]

Con Pap Tex has been manufacturing Batch Coding on Conveyor with Variable Speed. S.S and M.S types of Conveyors with high-quality System for Batch Coding process with an adjustable guide, standard gearbox with less vibration. International The standard for Batch Coding for Label, Carton, Pouch and many more. Industrial Roller Conveyor manufacturer, Material Handling System, free Attachment Facility for Your Encoder of the Inkjet Machine on Our Roller Shaft with Suitable Design.

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Conveyor For Inkjet Printer Manufacturer India, Conveyor for Batch Printing for bottom edge coding with full bottom coding system We have designed and built it with applications like, Variable Speed, Reversible Direction, Stainless Steel Or depending on production requirements. It is arranged horizontally to adopt non-metal wear-resistant material. Also, useful for most of all industries like, chemical industry, machinery, metallurgy, light industry, food, medicine and many more. Cantilever design-balancing body for easy loading and unloading of parent / rewound reel. Movable unwind stage for Edge guiding System (Hydraulic Web Aligner).Mechanical 1.5 / 2.5 Kg. Slitter Rewinder, Slitting Rewinding Machine Manufacturer, Optional Magnetic powder brake with tension controller & Torque control potentiometer. Provision for incorporating Inkjet Printing System with Hot air ink drying.

[chriscellman]

New Bottle Bottom Coding Package is Ideal for Food, Pharmaceutical, Nutrition, Cannabis, and ...

Simplify process of printing serial numbers, lot codes, recycling logos, and other information on the bottom of bottles Automatically accepts bottles, grips them between dual side belts, and conveys bottles over the coding system for printing or marking Integrates a choice of inkjet printer or laser marking device with PharmafillTM BCV1 bottomless conveyor This story is related to the following: Software Search for suppliers of: Printing Software from HVAC /fullstory/new-bottle-bottom-coding-package-is-ideal-for-food-pharmaceutical-nutrition-cannabis-and-contract-packagers-40037479 via http://www.rssmix.com/

[lynleyblake]

New Bottle Bottom Coding Package is Ideal for Food, Pharmaceutical, Nutrition, Cannabis, and ...

Simplify process of printing serial numbers, lot codes, recycling logos, and other information on the bottom of bottles Automatically accepts bottles, grips them between dual side belts, and conveys bottles over the coding system for printing or marking Integrates a choice of inkjet printer or laser marking device with PharmafillTM BCV1 bottomless conveyor This story is related to the following: Software Search for suppliers of: Printing Software from Air Conditioning /fullstory/new-bottle-bottom-coding-package-is-ideal-for-food-pharmaceutical-nutrition-cannabis-and-contract-packagers-40037479 via http://www.rssmix.com/