#Web Aligner for Flexo Machine

[axisvalence]

Benefits of Static Eliminators in the Printing Industry

In high-speed industrial printing environments, static electricity is more than a minor inconvenience. It poses a significant threat to product quality, operational efficiency, and workplace safety. In the printing industry, where materials like plastic films, paper, and textiles are rapidly moved through presses, electrostatic charges naturally build up due to friction. These charges can lead to multiple complications including print misalignment, dust attraction, operator shock, and even fire hazards in solvent-rich environments.

To address these challenges, static eliminators play a crucial role in maintaining a safe, productive, and high-quality printing environment. In this article, we will explore the benefits of using static eliminators in the printing industry, the different types available, and how they align with specific B2B requirements.

Understanding Static Electricity in Printing

Static electricity is generated when two surfaces come into contact and then separate, causing electrons to transfer and creating an imbalance. In the printing industry, this happens frequently between substrates (paper, films) and rollers or belts. When left unneutralized, this electrostatic charge can result in issues such as:

Ink misplacement or smudging

Sheet misfeeds or jams

Dust and particle attraction to substrates

Shock to machine operators

Spark generation leading to fire hazards

Role of Static Eliminators in Printing

Static eliminators, also known as static dischargers or anti-static devices, neutralize static electricity using ions of opposite polarity. These ions are introduced into the environment using a variety of devices including static eliminating bars, ionizing air knives, ionizing nozzles, and blowers. The following are the major benefits of implementing static eliminators in printing operations:

Improved Print Quality

Uncontrolled static can lead to print defects like smearing, misregistration, and inconsistent ink transfer. By neutralizing electrostatic charges on the substrate, static eliminators ensure uniform ink deposition and alignment. This is particularly critical in CI flexo and rotogravure printing machines where registration precision is essential.

Increased Production Speed

Static electricity often leads to machine stoppages due to sheet misalignment or paper jams. These interruptions slow down production and increase downtime. Static eliminators help stabilize substrate flow and reduce stoppages, allowing presses to operate at optimal speeds, even up to 1000 m/min.

Enhanced Operator Safety

Electrostatic discharge (ESD) can cause painful shocks to operators, particularly in dry conditions or with synthetic substrates. Anti-static bars and Air ionizers discharge these build-ups, ensuring a safer work environment. Moreover, shock-less and spark-free static eliminators prevent workplace injuries and associated liabilities.

Dust and Contaminant Reduction

Static charges attract airborne dust and fibers, leading to contamination of the substrate and defects in the final print. Active static eliminators (AC or DC) in combination with ionizing air knives or blowers remove both the static charge and the contaminants from the surface.

Solvent Safety in Explosive Environments

In solvent-based printing operations, uncontrolled static sparks can ignite flammable vapors. ATEX-certified static eliminators are specially designed for use in Ex-hazardous areas such as rotogravure, lamination, and flexo printing units. These ensure compliance with safety regulations and protect both personnel and assets.

Minimized Material Waste

Misaligned prints, smudging, and debris contamination often result in material rejection and rework. With 100% print quality assurance provided by static eliminators, businesses can significantly reduce waste and lower production costs.

Adaptability Across Applications

Whether it is narrow web or wide web printing, coated or uncoated substrates, or even plastic moulding and textile processing, static eliminators are versatile tools. They are used in a variety of industrial printing setups including:

Gravure printing

Flexographic printing

Offset printing

Web converting lines

Inspection rewinders and slitter rewinders

Types of Static Eliminators Used in Printing

AC Static Eliminators These bars operate by producing positive and negative ions alternately using an alternating current. AC Static Eliminators are suitable for general industrial applications, especially where the target distance is short (20-100 mm).

DC Static Eliminators DC Static Eliminators provide constant polarity ions and are used in complex applications requiring long-range neutralization (up to 1000 mm). Ideal for fast-moving substrates and locations where mounting options are limited.

Passive Static Dischargers Made of conductive bristles, Passive static dischargers do not require power and work well in low-static environments or as a supplementary solution.

Ionizing Air Knives and Nozzles These combine airflow and ionization to blow off dust while neutralizing static. Perfect for cleaning plastic parts before printing or coating.

ATEX Certified Eliminators Specially built for hazardous zones, these static eliminators are compliant with ATEX safety norms and suitable for use in solvent-based operations.

Choosing the Right Static Eliminator for Your Printing Needs

For B2B buyers and plant engineers, selecting the right static control system depends on several factors:

Type of substrate

Web speed

Target distance from static bar

Installation space

Environment (solvent-based or water-based)

Power availability

It’s also essential to evaluate maintenance requirements, certifications (ATEX, CE), integration with existing systems, and ROI through reduced waste and downtime.

Incorporating Static Control in Complete Printing Workflows

For comprehensive process control, static eliminators should be integrated with other quality assurance tools like:

100% print inspection systems

Ink temperature controllers

Register control systems

Web viewing cameras

Surface cleaning devices

This holistic approach ensures that printing operations are efficient, defect-free, and scalable.

AxisValence: Your Trusted Partner for Electrostatic Control

AxisValence, a business unit of A.T.E. India, is a leading manufacturer and exporter of electro-mechanical solutions tailored for industrial automation and process improvement. With a strong focus on static control solutions, AxisValence offers an extensive product portfolio including:

AC and DC static eliminators

ATEX certified static bars

Passive dischargers

Ionizing air knives, guns, and nozzles

Web cleaners and surface cleaning systems

Ink handling solutions

Register control systems

Web viewing and print inspection systems

Heat recovery and solvent recovery units

With robust manufacturing capabilities, certified safety standards, and deep domain expertise, AxisValence has earned the trust of printing, packaging, textile, and plastics industries globally. From enhancing print quality to reducing material waste and improving safety, AxisValence is your strategic partner in achieving operational excellence.

Need more clarity on the best static eliminator for your printing line? Explore AxisValence.com or get in touch with our experts for a tailored consultation.

[psatalk]

Labelexpo Americas 2024 features launches and live demos

In a conversation with Packaging South Asia, Tasha Ventimiglia, group director - Labelexpo Americas 2024, spoke about the highlights of the ongoing show at Donald E. Stephens Convention Center, Chicago. FlexPack@Labelexpo is an inclusive feature with the show for flexible packaging and shrink sleeves, which will allow attendees entering this high-value market to see the latest equipment and materials from leading industry suppliers in the flex pack sector.

“Attendees and exhibitors are witnessing the latest innovations shaping the future of the label and package printing industry — including sustainable material solutions, short-run flexible packaging, workflow automation, and radio frequency identification (RFID) technology,” Ventimiglia said. “There are hundreds of live demonstrations showcasing the latest digital printing technologies and flexo press technology, finishing equipment, materials, inks, and preproduction systems.”

There is a Label Academy masterclass on flexible packaging and a workshop on RFID Technology for Label Converters, aligning with the key trends to be seen at the show. This series will provide attendees with expert guidance on entering or expanding their label production into new, lucrative markets, adding value, and streamlining their current operations.

She adds, “In addition, there was an expanded networking opportunity that included a converter leadership lunch taking place on 10 September. The lunch featured a high-level converter leadership panel discussion, followed by a delegate Q&A, alongside networking time with peer CEOs and thought leaders from major converting groups. A keynote breakfast on 11 September will include a high-level keynote session on automation and AI followed by an expert-led panel discussion, alongside an exclusive networking opportunity with industry leaders.”

At the Innovation Stage, exhibitors got the opportunity to showcase their latest technologies in a series of 20-minute presentations. Labelexpo Americas witnessed the introduction of two highly automated mid-web 26-inch flexo presses targeted at short-run flexible packaging, wraparound, in-mold, and shrink-sleeve labels.

Mark Andy launched the new P-Series S9 flexo press – available in both 22-inch and 26-inch versions - as well as digital and hybrid equipment and Nilpeter demonstrated a 26-inch FA-26 for the first time in the US. HP demonstrated its mid-web format 200k press for the first time at Labelexpo Americas with an add-on slitter to allow label converters to print PS labels and slit inline before finishing off-line. Other new launches include Canon’s prototype water-based inkjet press, the LabelStream SL2000, and the Durst Kjet hybrid press – both machines only seen before at drupa.

“There is more equipment on the show this year than we had in the past,” Ventimiglia says. “This includes new, wider flexo presses, hybrid technology including the new Durst KJet and Mark Andy IQR configured with a 2200 press frame and Domino N610i print engine. The new FlexPack@Labelexpo exhibition, co-located with Labelexpo Americas 2024 focussed on the complete production chain for flexible packaging from materials selection to laminating and pouch-making. This is also the first show to feature the RFID Experience. This is particularly well timed to show label converters how to meet the Walmart RFID mandate, as well as new retail applications from Amazon.”

She explained that the key challenges for label converters include increasing competition, increasing costs of materials, energy, and labor, the difficulty in finding skilled operators, and consolidation amongst end users (brand owners) and suppliers. She says, “The answer to most of these challenges is to automate the converting operation and reduce energy usage and waste – particularly the waste created during the changeover between jobs. At the same time, converters have the opportunity to diversify into higher value-added markets and applications including flexible packaging and RFID/smart labels. At Labelexpo Americas all these key challenges and opportunities will be addressed by exhibitors on the show floor and at educational and networking events.”

According to the group director, the labels industry continues to grow on average at two percentage points above GDP growth in all global markets. This is true for all label formats including pressure-sensitive and wet glue (glue applied) labels. In-mold labels are also growing, albeit at a slightly lower rate, and shrink sleeves remain the fastest-growing label category. New technology developments, including digital embellishment, wider presses, and hybrid machines open up new opportunities for label converters to add value to all these label formats, allowing them to escape from commodity label production where the most intense competition lies and increase profitability.

[webtech-group]

🚀 **Breaking Ground in Innovation: Unveiling India's First Thermal Roll Slitting Rewinding Machine with 2 Colors Online Flexo Printing!**

🔗 https://youtu.be/T8yDT-HoAnM?si=FpheJDEHJF_sF7ZD

Dear Valued Customers and Industry Pioneers,

We are thrilled to announce the groundbreaking launch of our latest technological marvel – the **Webtech Thermal Roll Slitting Rewinding Machine with 2 Colors Online Flexo Printing attachment**! This is a historic moment for us as we introduce the first-ever machine of its kind in India, setting new standards in precision and efficiency.

🌐 **Key Features:**

- **Web Guide Technology:** Ensuring seamless web alignment for flawless operations.

- **Electronic Brake:** Offering advanced control and safety in the production process.

- **2 Colors Flexo Printing Units:** Unleashing a world of vibrant possibilities for your printing needs.

- **Turnbar for Reverse Printing:** Elevating flexibility in design and output.

- **Slitting Rewinding Unit:** Providing superior accuracy in the final product.

⚡ **High-Speed Precision:**

Our machine is not just about innovation; it's about performance. With high-speed capabilities and unmatched accuracy, it delivers robust results, even at accelerated production rates.

🔧 **Robust Design, Perfect Output:**

The Webtech Thermal Roll Slitting Rewinding Machine is crafted with a robust design to withstand the rigors of industrial production. Expect perfection in every roll, even at the highest speeds.

🌟 **Why Choose Webtech?**

At Webtech, we don't just manufacture machines; we engineer solutions. Our commitment to excellence, coupled with cutting-edge technology, makes us the go-to choice for industry leaders.

📅 **Availability:**

Be among the first to experience the future of printing technology! Contact us now to inquire about availability and secure your spot in revolutionizing your production process.

Thank you for choosing Webtech – Where Innovation Meets Precision!

[webaligner]

Krishna Engineering Works is biggest manufacturer of Web Aligner for Flexo machine. Web Guiding Systems which serves various application for all type of flexible printing, packaging & converting machineries. For more any types of Inquiry or visit our website: krishnaengineeringworks.com

[krishnaworks]

We are leading Manufacturer, Exporter of Flexible Packaging, Paper, Tire-Cord, Textile Machinery. We manufacture machines like, Rotogravure Printing, Lamination, Flexo Printing, Coating, Slitter Rewinder Machine, Inspection Rewinding Machine, Doctoring Rewinding Machine, Winder Rewinder Machine for Inkjet Printer, Hydro Pneumo Web Aligner System, Web Aligner System, Web Guiding System, Roll Stretch Wrapping, BOPP Tape Cutting, Core Cutting, Edge Guiding Systems. Textile Machinery with custom application for different industries specific requirements.

[pinkledstone]

What You Should Learn About Web Guiding System

Web guide control refers to the technical operation for the coil materials and must always keep the edge of the coils neat and consistent during the spraying, printing, punching, laminating, slitting or other coil winding processes. Once the edges of the coils are not aligned, it will cause errors in subsequent steps, resulting in material waste. Therefore, when processing coils, it is necessary to do the correct deviations in time for the offset coils. The whole process is called web guiding. The equipment, which is used for the whole process, constitutes a set of web guide system. A typical system includes a controller, a sensor, a guide mechanism and a driver.

The importance of the web guiding system

The flexo printing machine often adopts an automatic web guide system to ensure the stable horizontal position of the printing material before entering the printing unit. It can detect the deviation of a certain horizontal edge position of the printing material and correct it in time, with an accuracy of ±0.5 mm. Generally, for opaque materials, such as paper and aluminum foil, photoelectric sensors are often used, for transparent materials, such as films, ultrasonic sensors are used. Once the printing material enters the printing area and die-cutting rewinding area, the stability of its horizontal edge position is guaranteed by the installation accuracy of the own processing machine and the parallelism between the rollers.

The working principle of the web guiding system

The web guide control system is a closed-loop controller. First, the sensor detects the edge or line of the coil, and the system automatically reads the deviation of the actual position and setting position of the coil and convert the offset into an electrical signal. The send the signal to the controller. After that the signal is calibrated by the controller, it is outputted to the linear driver. The linear driver drives the deviation correction according to the magnitude of the signal. Then the guide mechanism adjust the coil to the set position. The drive signal of the current drive is only proportional to the deviation of the coil, which makes it possible to provide precise control for various coils.

Applications of the web guiding system

The web guide system covers a wide range of applications and is essential in various industries such as packaging, printing, labels, building materials, paper pulp, non-woven fabrics, and corrugated paper processing.

For more professional knowledge, please visit the article page of web edge guiding system.

[psatalk]

TPH Orient Group shows new presses and converting machines

The venerable TPH Orient known as a manufacturer of web offset presses showed its newer machinery at Pamex comprising consumables, a folder gluer and a duplex inkjet digital press at Pamex 2023 in Mumbai. Rishabh Kohli, managing director of the company said, “We’re glad to be a part of Pamex 2023, having launched new products for the packaging and commercial print industry, this exhibition provided us with a very good opportunity to showcase our innovations. In our group of companies we are developing five businesses – manufacturing components for defence and aerospace, full solar panels, printing presses, and converting equipment such as the folder-gluers on show to start with. The fifth business is of consumables such as press room chemicals.”

The packaging and converting vertical is the latest addition to the company’s portfolio. Kohli said, “We weren’t able to display our converting vertical at PrintPack so we had our eyes set on Pamex to display our latest breakthroughs. Currently, we are the only Indian company that actually manufactures folder-gluers in the country. Others are mainly assembling Chinese machines, or in one case a subsidiary of a European company produces folder gluers at its plant in India. Our folder gluers are designed to compete with the fastest and we are keen to show our engineering and technology are on par with our European counterparts.”

[caption id="attachment_87130" align="alignright" width="350"]

Folder Gluer from the packaging vertical of TPH Orient. Photo PSA[/caption]

At its stand at Pamex, TPH also showed a running duplex inkjet book printing press for the commercial industry that is yet to be launched. Kohli claims that the return on investment is much faster than that of competitors' digital presses. “Compared to the Indian machines and even some European brands our economics and engineering fares better because of our experience in various verticals. The design of the machine also makes a good impression to visitors to our stand since we pay attention to the looks and finish of our machines. This press will be available in 4-color, 6-color, and 8-color variants and easily feeds into our existing customer base for web-offset book printing.”

According to Kohli, although there are narrow web flexo press suppliers in India there’s no local manufacturer who supplies mid-web and wide-format flexo presses giving his company an edge in the market, “We wanted to showcase our range of flexo presses at PrintPack, but they were not ready to be shown so we just introduced the concept. The planned range will include several widths and configurations specially designed for film and paper packaging.”

Pamex was just an opportunity for TPH to showcase the strength of domestic manufacturing, “India has a huge infrastructure and an even greater market, yet we are selling machines made by others,” Kohli said, “The Indian packaging industry is great but it is relying on trading and imports too heavily. Through our new range of products, we are not thinking only of scaling our business but also of the growth of the Indian market as a whole. We hope that by presenting our machines here we were able to take a step ahead in making the Indian manufacturers more self-reliant.”

[webtech-group]

Revolutionize your Label Printing : The Superiority of Narrow Web Flexographic Printing and WEBTECH'S Cutting-Edge Solution!

In the ever-evolving landscape of label printing, choosing the right technology is paramount for ensuring not just efficiency but also excellence in your end products. Today, we unravel the distinctive advantages of Narrow Web Flexographic Printing Machines over Offset and Gravure alternatives, and how Webtech's latest generation Flexo Label Press stands as a game-changer in this domain.

### 1. Precision in Flexibility : Narrow Web Flexo Printing Machines offer unmatched flexibility when it comes to substrate selection. Whether you're dealing with paper, film, or other specialty materials, the precision in handling diverse substrates provides label printers with a competitive edge. Webtech's Flexo Label Press takes this flexibility to the next level, accommodating a wide range of materials, ensuring you have the versatility needed for your varied label applications.

### 2. Cost-Effective Advantage : In the realm of label printing, cost-effectiveness is a critical factor. The setup costs of Narrow Web Flexo Printing are notably lower compared to Offset and Gravure alternatives, making it a financially savvy choice, especially for short to medium print runs. Webtech's latest Flexo Label Press optimizes this advantage, offering a seamless and cost-effective setup process for enhanced operational efficiency.

### 3. Speed, Productivity, and Precision : Webtech's advanced Flexo Label Press brings speed, productivity, and precision together. The press is engineered for high-speed label production, ensuring not only rapid turnaround times but also maintaining precision in every print. This competitive advantage over Offset and Gravure printing is a game-changer in meeting tight deadlines and delivering labels of superior quality.

### 4. Sustainable Printing Practices : The latest generation of Narrow Web Flexo Printing is aligned with growing environmental concerns. Webtech's Flexo Label Press integrates eco-friendly features, minimizing resource usage and waste generation. This commitment to sustainability resonates with the increasing demand for environmentally responsible printing practices.

### 5. Unparalleled Print Quality and Customization : Webtech's Flexo Label Press leverages cutting-edge technology to deliver unparalleled print quality. The servo-driven presses, advanced drying systems, and precise registration mechanisms ensure sharp and vibrant labels. This level of print quality, coupled with the press's capability for intricate customization, surpasses the limitations often encountered in Gravure and Offset printing.

### 6. Technological Innovation with Webtech's Flexo Label Press : Webtech's latest generation Flexo Label Press introduces innovative features that redefine label printing standards. From enhanced automation for streamlined workflows to intuitive controls for user-friendly operation, this press is designed to elevate your label printing experience. The incorporation of the latest technology ensures that you stay ahead in the competitive landscape of label manufacturing.

In conclusion, the decision to embrace Narrow Web Flexographic Printing, particularly with Webtech's cutting-edge Flexo Label Press, is a strategic move toward operational efficiency, cost-effectiveness, sustainability, and superior print quality. Stay ahead in the label printing game with technology that evolves with your needs.

Thank you for entrusting us with your time and attention and for joining us on this exploration of the world of label printing technology. Stay tuned for more insights and innovations in the dynamic field of printing machinery.

For further inquiries or a closer look at Webtech's Flexo Label Press, please feel free to contact our dedicated team.

Best Regards,

WEBTECH GROUP

www.webtechengg.com

info@webtechengg.com

[webguidingsystemkew]

Web Guiding System for Flexo Printing Machine, Web Guiding Systems are used to automatically guide all type of all type of flexible material of any width. Web Guiding Systems which serves various application for all type of flexible printing, packaging & converting machineries. Web Guiding Systems available with Edge Guiding, aligner, Tracking Roller Assembly etc. Web Guiding System Video. Rotogravure Printing Machine. Lamination Machine. Flexo Printing Machine. Coating Machine. Slitter Rewinder Machine. Inspection Rewinding Machine. Winding Rewinding Machine for Inkjet Printer.

[psatalk]

Labelexpo 2022 —  Zircon Technologies invests in Esko CDI Spark 4260

The Noida-based Zircon Technologies, a manufacturer of self-adhesive labels, has invested in the latest generation of Esko CDI Spark 4260 as well as the XPS 4260 – a deal that was struck at the Labelexpo show.

Sanjeev Sondhi, managing director of Zircon Technologies said, “For us, this is a new era because Zircon is primarily a label company. With this new investment, we are going to enter into shrink sleeves and centered pouches. That's the reason we picked the larger version of the CDI 4260; the earlier version we had was the 4835. Zircon is now entering into midweb label from narrow web.”

Sondhi said they always wanted to make the plate-making process in-house. “With Esko's support, we are looking to upgrade with flexo technology in CDI and invest in their software for prepress. That's why we reinforced our faith in Esko and made these large investments. We are very hopeful that with Esko's support, Zircon will be able to produce some unique solutions not only for the labels, but also for the flexible packaging sector.”

Karan Talwar, director of Sales, South Asia, at Esko said, “Zircon Technologies has been ahead of the curve in terms of investing in the best of technology. Zircon was probably one of the first in India to invest in a prepress and plate making in-house when it comes to converter space. These new additions will complement their venture into the newer space of packaging.”

Thomas Klein, CTO of Hardware at Esko, said, “We have known each other for many years and have worked together to bring new solutions into commercial reality. I am looking forward to some of their next projects.”

Multiple deals for Esko

It has been a good time for Esko, a provider of integrated software and hardware solutions, at the Labelexpo show.  On day 1, VeePee Graphic Solutions, a premium flexo plate supplier to the corrugation industry, signed deals for a CDI imager as well as an XPS from Esko as Packaging South Asia has already reported.

[caption id="attachment_76298" align="alignright" width="289"]

The Anams Graphic and Esko teams at the Labelexpo show after the deal was signed.[/caption]

Anams Graphic Images, Cochin, has also placed an order for a new Esko Spark CDI 4260-C with HD flexo and imaging engine. Anams supplies processed flexo plates. They operate a Thermoflex 30x40 flexo plate imager to make the plates.

“Esko offers one of the best solutions in terms of quality and after sales support” says James of Anams. The machine has a hi-resolution, HD flexo screening and imaging engine to help make high-definition flexo plates.

“Esko offers the right solutions for flexo plate making. Our flexo solutions are scalable in nature and can be upgraded according to business requirements,” says Fredrick John, Regional Sales manager, Esko.

[psatalk]

Echaar gets orders for CI flexo presses

Packaging machine manufacturer Echaar saw its order book swell as the flexible packaging industry warmed up to its CI flexo presses at the company’s open house at Ambernath near Mumbai from 13 to 20 April. Kirti Panchal, managing director, Echaar, revealed this to Packaging South Asia during the open house for demonstrating its newest product – the Flexomaster HR500 CI flexo press.

“We expect to sell a minimum of three CI flexo presses by the end of FY2023. Deal signings include one Flexodelight and one Flexosmart press. We received a very healthy response for the Flexomaster during the open house from our informed customers. Serious discussions are on with several potential customers for the Flexomaster HR500 press demonstrated at the open house and we expect a deal by year-end. As you know, Kolkata-based Kalyani Packaging is already running our 400 meters a minute Flexodelight press,” Panchal said.

[caption id="attachment_69049" align="alignright" width="300"]

Converter and brand owners at the open house keenly witness the Flexomaster HR500 demonstration

(Image: PSA)[/caption]

The Flexomaster HR500 performed at its rated speed of 500 meters a minute using Kodak Flexcel NX plates with both water and solvent-based inks. According to Panchal and as witnessed in the demonstrations, the press has a very quick changeover time because it integrates Easylock – a patented technology of Echaar’s Italian partner, CT Service SRLS. Other highlights of the press include a carbon fiber doctor chamber, a full auto wash system, heavy-duty turrets on both unwinder and rewinder, and an automatic reel lifter.

Echaar collaborated with CT Service SRLS. owned by Claudio Maggio an ex-founder and director of Uteco. A veteran of the flexo printing industry, Maggio has worked with some of the leading CI flexo press manufacturers in Italy.

In December 2020, Echaar conducted an open house to demonstrate its Flexodelight HL 400 CI press that was sold and installed at Kalyani Packaging in Kolkata. With a speed of 400 meters a minute, the Flexodelight HL400 has a CI drum diameter of 1850mm with Hestalloy coatings and eight print stations. With a web of 1350mm and a print width of 1300mm, the Flexodelight prints on LDPE & HDPE, PET, BOPP, and paper using both solvent and water-based inks.

To offer CI flexo presses to all segments of the flexible packaging market, Echaar has designed and built the Flexosmart CI press for running at 300 meters a minute. The Flexosmart press is nearly ready and will be demonstrated at another open house later this year.

Echaar open house gets an interactive response

The Echaar open house for the Flexomaster HR500 CI flexo press received an excellent response as many enthusiastic converters and brand owners were keen to witness the demonstrations and give their inputs and feedback. There is considerable support for the company from the fast-growing flexible packaging industry wishing it to succeed in its engineering and machine building efforts.

“We got a really good response during all the days of the open house which was much bigger than the one we organized for Flexodelight HL 400 press. We ran the press at the maximum speed of 500 meters per minute. We successfully demonstrated that our new press can perform both surface and reverse print at the maximum speed,” Panchal noted.

[caption id="attachment_69050" align="alignright" width="300"]

Samples of flexible packaging produces in the Flexomaster demos (Image: PSA)[/caption]

Packaging South Asia spoke to officials from major flexible packaging converters who attended the open house to get their feedback about the press. “I found the press to be very versatile. The most impressive part was the stability and rigidity of the machine. Also, the drying mechanism between the stations is a very unique one. Ink leakage is a big challenge in flexo presses and it seems this issue has been controlled to a great extent in the Flexomaster HR500. I would rate this machine 7.5/10,” says Shivaji Jadhav of Parakh Flexipacks, one of the leading flexible packaging users of CI flexo presses in the country.

Bapan Sengupta of Huhtamaki India also attended the open house and appreciated the made for appropriate safety and protection features built into the very fast machine. Impressed, he said, “The power backup feature is something I found very interesting about the Flexomaster HR500. If there is a sudden power failure when the press is running, there is a danger of damaging the press. The power backup feature ensures the machine, as well as the material, are safe. This will be very helpful for smaller converters. Also, Echaar’s core advantage is their expertise in precision tool making as they are supplying critical tools and components to many hi-tech industries. This is a big advantage when it comes to manufacturing CI flexo presses.”

We have received similar positive feedback so far from at least two other experts who attended the demonstrations. They are all praised for the engineering and machine building while appreciating that the company is bound to master some of the finer points of flexographic CI printing if it continues to listen to industry experts and its customers.