#the new festool clamping system

[workshopaddict]

Work Holding

Working with any material in any working environment, there are two main points to review when talking about work holding. Work height and orientation. If you cannot have your material in the location and orientation your work becomes increasingly less enjoyable and less comfortable. For discussion purposes, this blog will lean towards woodworking as that is Andy’s expertise and the main industry for the Festool Vac-Sys Vacuum clamping system but a lot of these points and discussion topics can be cross related to almost all other industries that require someone to hold a piece of material or part in place and complete a task with it.

There are a variety of different levels of woodworking shops that can be categorized into four levels. The beginner, weekend warrior, professional, and the production shop. Between these three levels you will find various different grades of equipment and abilities. Obviously the professional shop will have the bells and whistles but maybe a little more specific while the beginner will have exactly that. An introductory set of equipment and a more broad brush for applications. The production shop will have dedicated equipment for the repetitive tasks that they do. Typically this equipment is extremely specialized and expensive. It is meant to do a task efficiently and to the correct specifications. We can’t forget about the contractor on the job-site!

Festool 203148 vacuum unit VAC SYS System

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Work holding equipment is an extremely large and creative category. You can see clamps, bench vises, large vacuum tables, specialized equipment for dog holes, etc. All of these options have their own pros and cons but we have received an ultimate work holding piece of equipment in the shop that can apply to just about all categories. It is pricey so it maybe out of the reach for the beginner or weekend warrior but that is to be discussed later.

Festool Vac-Sys Vacuum Clamping System

An incredible way to harness the power of vacuum to hold your material in the orientation and the height you desire. Festool released their Vac-Sys Clamping Sytem March 1st 2016 and has been a show stopper ever since. “The Vac-Sys provides fast, easy, and highly maneuverable solutions for almost any clamping application” said Steve Rangoussis with Festool and we could agree more. The system relies on a vacuum pump to apply vacuum to the two clamping modules. We have the Vac-Sys System Set which includes the Vacuum pump (VAC-PMP) Vacuum clamping unit (VAC SyS SE1) and the Clamping module (Vac-SyS SE2). This full system allows you to clamp extremely large objects such as doors, counter tops, or anything that requires two points of work holding. The main clamping module (Vac-Sys SE1) has an integrated foot pedal to release your material from the clamping force. It essential allows atmosphere to enter the system again eliminating the vacuum and holding power of the system. The user can quickly attach and remove their material from the units utilizing the foot pedal and the green plunger that is in the middle of the clamping cups. This green plunger gets depressed allowing the vacuum to have access to the clamping cups. With your material making a tight seal, the vacuum give some intense holding power to your material. The unit can be held down to the table with clamps, screws, or the integrated vacuum clamping on the bottom.

The clamping head can be rotated a full 360 degrees and/or can be tilted from 0-90 degrees.

Features and Specifications:

Includes:

Vacuum Pump

Vacuum clamping unit

Clamping module

Can hold up to 200 pounds

Two different shaped clamping cups

Various accessories and clamping cups available

Vacuums to your work surface

Foot pedal to release the vacuum

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Setting Up and How To Use

Setting up the Festool Vacuum clamping system is extremely easy. You first need to decide how you would like to hold the units down to your work surface. You can utilize the vacuum bases on the units themselves but will need a nice smooth and nonporous surface. You can screw it down with some wood screws or even clamp it down. It will depend on how often you will use it and how much space you have. For a dedicated space in a shop, securing it down with screws to your work surface is the best option. If you are in a shop where you have to tear it down quite often , like a weekend warrior or a regular shop without dedicated space for the setup, you can use the vacuum base or screw it to a piece of wood and then clamp the wood to your work surface. This is equally applicable to the person on the job-site. Festool also offers an accessory for quickly attached and removing from the MFT tables.

Once the unit is secured to your work surface, you simply need to turn on the vacuum pump and place your material on the clamping cups. Apply a little force to complete the seal on the clamping cups. This force will also depress the green plunger we discussed earlier. That will  also the vacuum pump to remove the atmosphere in the clamping cup and apply an intense amount of clamping force to your material. You can either manipulate the clamping head before or after placing your material on. We find it easy to do it after with small pieces of material and before with larger ones. When you would like to remove the material, press you foot on the foot pedal to release the vacuum clamping force. The plunger will reseal the system and the pump will begin to build vacuum again and ready for your next clamping needs.

  Fast, Easy, Simple

The Festool vacuum clamping system is extremely fast, easy, and simple to operate. This is exactly what everyone wants from any product. The vacuum clamping system is extremely fast. It allows a user to switch between clamping one part to another in a blink of an eye. The system is extremely easy and simple to setup and operate. This means that there is minimal training and risk with new employees and gets them focused on the actual task at hand rather than learning a new piece of equipment.

Applications and Uses

Oh boy! Where do we start! In a woodworking shop, typically the middle to the end of a project is when parts need to be held for sanding, scraping, planing, chiseling, etc. Cabinet doors, custom shapes, full sized doors, small parts, repetitive tasks, etc are all tasks that are common parts in a woodworking shop.

On the job-site, a finish carpenter or installer may need to hold some doors to trim them to size. The Festool Vacuum System is the perfect on the job-site clamping system. It is small and portable, easy and fast to setup, and is quiet. The vacuum pump barely makes any noise so it is perfect for the occupied space.

Two major applications that we believe this unit can pay for itself in efficiency and comfortably is edge banding and large man door work.

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Conclusion

The Festool Vacuum Clamping System is expensive. We believe that expense is an investment to both your, your labor force, and your products. It will make completing the required task faster, make it more enjoyable, and allow you to get better results (over a long stretch of time).

GAME CHANGER | Festool Vac-Sys Vacuum Clamping System Work Holding Working with any material in any working environment, there are two main points to review when talking about work holding.

[agilenano]

Agilenano - News: The sheer brute strength of a circular or table saw can cut even the toughest piece of hardwood in your workshop

But sometimes brute strength is not enough, and there are some things that these power saws just can’t do. If you want to add some grooves, intricate edges, and other designs to a workpiece, then you definitely need a tool called a router. Any woodworker worth his salt owns one or more wood routers. Their main role in the workshop is to trim and smooth the rough edges of a piece of wood, but they are also amazingly versatile.  Routers can be used to create decorative and fancy moldings. These tools can be used to produce rabbets and dadoes, as well as carve simple and intricate patterns on a piece of wood. All these are made possible by an assortment of bits attached to the routers collet. Some of the commonly used routers bits are straight, rabbeting, and flush trim bits.  If you want to produce a simple bevel cut, then use a chamfer router bit. Cove, edge beading, ogee, and roundover bits are used to make beautiful and elegant decorative edges. Intricate edges are produced by molding, rail and stile, and raised panel router bits. Some bits are used specifically for joinery, including finger join, lock miter, and dovetail router bits. Check out this page to see the grooves and edges produced by different types of router bits. 1. DEWALT Router Fixed/Plunge Base Kit, Variable Speed, 1.25-HP Max Torque (DWP611PK) Durable 1.25 horsepower motor delivers the power to meet the toughest applications Variable speed control feature enables bit speed to be optimized for changing applications. No Load Speed range 16,000-27,000rpm Soft-starting motor features full-time electronic feedback that maintains motor speed through the cut Dual LED's and clear sub-base ensure maximum visibility in operation Adjustment ring enables controlled bit depth changes to within 1/64-inch (fixed base only) Check Price Below Buy on Amazon 2. Makita RT0701CX7 1-1/4 HP Compact Router Kit Variable speed control dial (10,000 to 30,000 RPM) enables user to match the speed to the application Smooth rack and pinion fine depth adjustment system for more precise settings Slim and ergonomically designed body for increased comfort and control Quick release cam lock system for easy depth adjustments and base removal/installation Electronic speed control maintains constant speed under load Check Price Below Buy on Amazon 3. PORTER-CABLE 892 2-1/4-Horsepower Router with 8931 Plunge Router Base Soft-starting, 12 Amp motor features full-time electronic feedback that maintains motor speed through the toughest applications variable-speed control feature (10,000 - 23,000 rpm) enables bit speed to be optimized for changing applications Accessory base for router models 891 and 892 Replacement base for combination kit models 893PK, 894PK and 895PK Check Price Below Buy on Amazon 4. Sale Ridgid 11-Amp 2 Peak Hp 1/2" Corded Variable Fixed Base Router R22002 11 Amp, 2-peak horsepower motor provides the power needed for dense material Electronic variable speed with feedback helps maintain speed under load Micro-depth adjustment for precise depth control Soft start for gradual start-up and extended life of motor Bulk Packaged Check Price Below Buy on Amazon 5. Sale Bosch 1617EVS 2.25 HP Electronic Fixed-Base Router 12 Amp router motor - Combines ample power with adjustable speed settings, allowing users to glide along cutlines Adjustable speed dial (8000-25,000 RPM).2 inch sub-base opening Fixed base has threaded holes for mounting to router table positioned in common 3-hole pattern Now includes RA1161 fixed-base with system for adjusting bit height from above a router table Compatible with optional RA1129 Template Guide Adapter Set – for easy change of Bosch quick-release template guides and common threaded template guides; Includes RA1126 Template Guide Adapter and RA1100 interface for threaded template guides Check Price Below Buy on Amazon 6. Metabo HPT Router Kit, Fixed/Plunge Base, Variable Speed, 11 Amp Motor, 2-1/4 Peak HP (KM12VC) Same tools. New name. Hitachi Power Tools has renamed to Metabo HPT 11 Amp motor (2-1/4 Peak Horsepower), for precise, controlled cuts 2-stage motor release clamp, for quick and accurate depth adjustments and base changes Electronic speed control, maintains constant RPMs even as load varies Class leading noise level, only 79. 5dB for a quieter workshop Check Price Below Buy on Amazon 7. Festool 574691 OF 1010 EQ F Plus Router Ergonomic handle with full-grip is designed for increased control and reduced fatigue with power switch and speed control at the fingertips. The OF 1010 EQ Router provides a smooth 2-1/8" plunge action which enables you to maintain complete control with a quick and secure plunge lock. MMC electronic controls provide constant speed under load for improved cut quality, step-less variable speed, and overload and thermal protection. Micro-adjustable depth control to 1/256" (1/10 mm) which allows you to dial in your routing with tremendous precision. Integrated dust extraction port extracts dust from the point of generation, increasing visibility and saving valuable clean-up time. Check Price Below Buy on Amazon 1. DEWALT DWP611PK Fixed/Plunge Base Kit Pros: This is a compact wood router that you can use with fixed and plunge bases (both bases are included in the kit). The plunge base allows you to easily create grooves, rebates, and other cuts without spending money on another router. It comes with an adjustment ring for when you’re using the fixed base. This allows you to control the depth up to 1/64″. It is easy to swap out the fixed base and plunge base. It has a couple of built-in LED light that lets you see the work surface. It has a soft-starting and powerful 1.25 HP motor. Cons: The motors’ quality is inconsistent. You might get something that works well for a long-time, or you might get a lemon. Sebring Tip: Routers have been around for many years, and the overall design has largely remained the same. But the DEWALT DWP611PK Fixed/Plunge Base Kit is one of those tools that have an innovative and versatile design. You don’t have to choose between a fixed base and a plunge base router as this particular tool comes with both attachments. It has an easy-to-reach on/off switch located on top of the machine. The rocker switch is dust-protected to prolong its life. It has a variable speed setting that allows you to control the tool better especially when using different bits. The variable speed dial, which can go up to 6, is located on top of the tool. The attachments included in this DEWALT wood router allows you to customize the depth of the cuts. Plus, you’ll get better control of the tool thanks to its overmolded rubber handles. It is pricey, but this is a high-quality router with interchangeable bases and heavy-duty motor, so the price is justified. 2. Makita RT0701CX7 Compact Router Kit Pros: It has a nice and durable hard case that protects it from dust and the elements. It has a bag inside that keeps the router and its attachments organized. This router comes with a plunge base that can be adjusted using the rack-and-pinion adjustment system. Its speed ranges from 10,000 to 30,000 RPM. This allows you to control the machine easily, protect the motor, and prevent wood burning. It includes two wrenches that can be used to install and uninstall the bits, plus a straight guide. Cons: The straight guide doesn’t fit into its plunge base very well. You need to buy a better compatible straight guide so you can use this feature. Sebring Tip: The Makita RT0701CX7 Compact Router Kit is a good addition to your woodworking arsenal thanks to the quality and durability of the machine, as well as the various attachments you can use with it. This soft-start woodworking router comes with a plunge base that you can easily snap-on depending on your application. The whole machine is compact and easy to handle. The fixed base, however, doesn’t have handles at the sides, so holding the router on its head can make working a challenge. You can purchase an optional dust port for your fixed base attachment. This allows you to hook your machine to a shop vac and get rid of any resulting debris while working. Depth adjustment is made easy thanks to its rack-and-pinion and cam-lock adjustment. Surprisingly, this is one of the most affordable wood routers in the list despite its quality, the number of attachments included, and nice hard case that can double as a toolbox. 3. PORTER-CABLE 892 Router with 8931 Plunge Router Base Pros: It has a large hard case that protects your tool from dust and impact. It has two on and off switches — one on top and one on the side — making them more convenient and easier to reach. It’s quieter than other routers on the list. The variable speed is located conveniently on top of the machine. It is also clearly marked with its specific RPM (10,000 to 23,000), giving you greater control of the tool. It has a soft-start motor that gives you better control of the tool and protects it from long-term damage. Cons: It is hard to lock the machine in place sometimes when it is attached to the plunge base. Sebring Tip: First impression. This PORTER-CABLE 892 Router has a nice weight to it right out of the box. It is taller and beefier than many routers on the list, but it can be easily maneuvered to your desired position with the large rubber overmolded handles at the sides. It has a powerful soft-starting 12 amp motor that can deliver as much as 23,000 RPM. It allows you to switch speeds depending on your application and to protect your workpiece from wood burns. The convenient rack-and-pinion dial allows you to adjust the depth up to 1/128″. This unit includes a 1/4″ collet and a 1/2″ collet. This particular model includes a plunge base that adds to its versatility. You can also purchase one with a fixed base alone, but why stop at a fixed base when you can have the best of both worlds? 4. Ridgid R22002 Fixed Base Router Pros: The body of this router is made of durable and heavy-duty magnesium. It houses a powerful and long-lasting soft-start 11 amp motor. The large handles are covered in textured rubber overmold which ensures a non-slip grip. It has two built-in LED lights that illuminate your work surface.  Adjusting the router depth is easy thanks to its rack-and-pinion mechanism. Cons: It’s a bit expensive for a fixed base router. Sebring Tip: The Ridgid R22002 Fixed Base Router may not be the most popular router on the list, but it surely delivers. It has a nice weight to it — not too light to be flimsy nor too heavy to be unwieldy. Its durable magnesium body houses a powerful soft-start motor that can take on even the toughest hardwoods with ease. The unit comes with a detachable chip shield, as well as a dust port that you can hook to your shop vac. What really makes it stand out is the presence of two LED lights. These allow you to see your work surface so you’ll know if you’re on the right track or not. The unit and its attachments are stored in a soft fabric box. That might be less than ideal for some users, but you probably won’t mind that it doesn’t come with a hard case if you’re planning to use the router often and don’t plan to put it back into storage.  5. Bosch 1617EVS Fixed-Base Router Pros: It has a variable speed dial that allows you to go from 8,000 RPM to 25,000 RPM. The fixed base allows you to mount it to a compatible router table with its 3-hole pattern. The hardwood handles let you control the machine with ease. It has a coarse depth adjustment lever, as well as a fine adjustment dial. The collet can be adjusted easily with the 16 mm shaft wrench and collet nut wrench (included in the package). This router comes with a clear chip shield. Cons: The Bosch 1617EVS Fixed Base Router is a little more expensive than other brands with similar features. The on/off rocker switch is not dust-protected. Sebring Tip: Creating a masterpiece can be easy thanks to this Bosch 1617EVS Fixed-Base Router. It has a non-slip top where the variable speed dial and the rocker switch is located. It also has two round hardwood handles at the sides to ensure that operating and controlling the router is easier. This router works with a number of Bosch router tables (as well as other router tables from other brands), but you need to make sure that they are compatible and that you only need to make a few modifications to install it. Bosch has made depth adjustment easier on this machine. Simply release the lever at the back, push the coarse adjustment tab, and move the router up or down depending on your desired depth. You can also release the machine from the fixed base this way. You can use the micro-fine adjustment dial at the back for finer depth adjustments. 6. Metabo HPT KM12VC Router Kit Pros: It includes fixed and plunge router bases that you can easily install and uninstall.  It comes with a durable hard plastic case to protect the router and its attachments from damage. It includes a 1/4″ collet, 1/2″ collet, plus a collet centering guide. Multiple wrenches for collet adjustment are also included. The router can be easily installed in a Porter Cable router table with the inserts/accessories (included in the package). Easy and precise depth adjustment on a fixed base. Just turn the dial to your desired depth, and you’re good to go. Cons: It can be hard to adjust the depth on the plunge base as it often gets stuck. Sebring Tip: Whether you’re cutting grooves or chamfers on your latest project, this Metabo HPT KM12VC Router Kit can deliver. At first glance, you’ll think that this is just another expensive machine. But you’ll see later that it offers more value to your money thanks to the fixed and plunged bases included in the package. It also includes all the necessary attachments to keep your operation hassle-free, including a couple of collets, wrenches, and more. The on and off switch is conveniently located on top of the machine. It has a powerful 11 amp motor that delivers 2 1/4 peak horsepower. The handle has just the right size, so you can better control the machine no matter your hand size. 7. Festool 574691 OF 1010 EQ F Plus Router Pros: It has a rear-grip, front, and top handles. Putting grooves or trimming a workpiece can be easy thanks to the tool’s ergonomically designed handles. The plunge base has a dust extraction port. Connect it to your shop vac to safely remove dust and debris. The router comes with a swiveling chip deflector. It only weighs a little more than 13 lbs. Cons: This is the most expensive wood router on the list. It’s a good investment if you’re a professional woodworker or builder, but not if you’re a hobbyist. Sebring Tip: The Festool OF 1010 EQ F Plus Router is a professional woodworker’s dream. It is compact and relatively lightweight, making it one of the most portable wood routers we have on the list. The weight of other wood routers can sometimes take its toll on your arms, especially if you’re using it all day. Not when you have this Festool machine. The machine delivers consistent and reliable performance. Cutting grooves, creating rounded edges, beveling a frame, and more all day can be a breeze with it. Plus, you can use it with several Festool attachments to make your job a lot easier. This is a great product overall and one of my personal favorites, but it’s not for everyone because of its prohibitive cost. Wood Router Buying Guide Plunge Base and Fixed Base Routers Wood routers have two types of bases: a fixed base and a plunge base. Routers with fixed bases are locked in place. Unlike a plunge base router, the user cannot manually move the cutting bit up or down during operation. When it comes to cutting grooves and edges, fixed base routers offer more power and precision. They are also easier to control, hence more ideal for beginners. A plunge base router, on the other hand, is attached to a specially designed base. This base allows the router bit to “plunge” when the user manually exerts pressure on it. The cutting bit then returns to position when the pressure is removed. This type of router allows you to manually adjust the depth and gives you greater control when cutting vertically. Plunge base routers are also ideal for starting a groove in the middle of your workpiece. But plunge base routers are not as forgiving to beginners like fixed base routers are. They also tend to be more expensive than their fixed base counterparts.          Woodworking Router Size Wood routers are available in different sizes. The smallest of these tools are palm routers. These machines are small, portable, and ideal for smaller projects. If you want a router that is still portable but a step higher when it comes to power and strength, then mid-sized or compact routers are ideal for you. But if you’re looking for the granddaddy of all wood routers, then check out full-sized routers. They are larger, heavier, and packs a lot of punch then taking on the heaviest tasks. These are ideal for professional woodworkers and builders, as well as for hobbyists who have regular projects and want a tool that will last for a long time.         Soft Start A router that is not equipped with a soft start will go up to its maximum speed the moment you push the rocker switch. The noise the router produces and its sudden movement can be startling for many users. Plus, the sudden surge in power can cause damage to your router’s motor over time. Router motors equipped with soft start pause for a moment before gradually accelerating to the required speed.  Variable Speed Most routers available on the market right now have variable speed. This allows users to control the speed if they are using different bit sizes. Large bits, for example, work well and cut cleanly when the router is set at lower speeds. Smaller bits, on the other hand, work better when the router is set at higher speeds. Ergonomic Design Compact and full-sized routers can be difficult to handle and even dangerous if they are designed poorly. Look for a router with sizable and textured handles to prevent it from slipping from your grasp and causing damage to your workpiece and causing injury. Rest your hands regularly to avoid developing muscle tension or carpal tunnel syndrome.  Having your home remodeled can be stressful if you don’t know where to start. If you want some home remodeling ideas and inspiration, then check out our blog. You can also visit our website for our list of services, pricing guides, and other helpful tips for your home remodeling projects. Conclusion: Our choice for the best wood router is the DEWALT DWP611PK Fixed/Plunge Base Kit. Here are the things we love about this compact router. First is its heavy-duty 1.25 HP motor that is perfect for its compact body. The motor is soft-starting, so you won’t be startled by the sudden movement the moment you turn it on. The soft-start mechanism prevents wood burns, plus ensures the longevity of your tool. It has a variable speed setting that can go up to 27,000 RPM. Switching the machine from fixed base to plunge base and vice versa is so easy thanks to the clamp at the back. The rocker switch, which is located on top of the tool, is covered with a clear overmold to prevent dust from getting into the motor and damaging it. Tracking your progress and making sure that you’re on the right track can be easy with the DEWALT compact wood router. It has built-in LED lights at each side that illuminates your workpiece. The fixed base doesn’t have a handle. But this is a compact tool after all, so it’s not really necessary. Plus, the fixed base is dimpled for a non-slip grip. This particular version is a combo kit — meaning you’ll get both the fixed and the plunge base. Pretty expensive, but definitely worth the investment. Other Great Articles to Read: 7 BEST UTILITY KNIVES 7 BEST SAWHORSES 7 BEST SHOP VACS To view our Amazon Associates Disclaimer, please click here. The post 7 Best Wood Routers [2020 Review] appeared first on Home Remodeling Contractors | Sebring Design Build. #PalmRouter #ToolReview #FixedBaseRouter #HandRouter #CompactRouter

Agilenano - News from Agilenano from shopsnetwork (4 sites) https://agilenano.com/blogs/news/the-sheer-brute-strength-of-a-circular-or-table-saw-can-cut-even-the-toughest-piece-of-hardwood-in-your-workshop

[chillyspoon]

Making some quick workshop aids

No detailed builds here. Just three quick aids that I made for my workshop this week. None of the designs is my own although I can’t recall where I saw one of them because it’s so darn simple.

Bench Dog Extractor

Hand Sanding Pad

Bandsaw circle jig (update)

Bench Dog Extractor

I wrote a small section about Peter Parfitt’s Parf Guide System MkII in my July 8th 2019 post about putting a new top on my little workbench. I’m a big fan of this system, which is marketed under the UJK brand by Axminster Tools & Machinery. It produces an MFT bench top with close tolerances, which is accurate and makes the perfect tracksaw station.

One of the side effects of the close tolerances is that it can be very difficult to remove the bench dogs from their holes particularly the lowest ones such as the UJK Guide Pups.

In one of Peter’s own New Brit Workshop videos on YouTube he describes making a simple tool for extracting 20mm dogs more easily. I followed his approach relatively closely and made the little tool shown below.

Hand Sanding Pad

Peter Millard’s (10 Minute Workshop) Hand Sanding Pad design is so simple that it’s all but self-explanatory. In Peter’s case he uses Festool sander heads with a handle directly mounted. In mine I have the head from a broken Aldi Workzone Random Orbit Sander. I fixed this to a disk of 9mm plywood using the three screw holes that are used to attach the head to the main body of the sander. I added a small wooden drawer pull as the handle fixed with some CA glue and a single screw . Peter’s video describes his approach clearly so there’s little else for me to say.

Bandsaw circle jig (update)

Technically I made this jig back when I re-enforced the lid of a soft plastic bucket for my cheap alternative to an Onedia Dust Deputy, described in Buy another Oneida Dust Deputy Deluxe or go east?

As you can see from the original photo used in that article, it was simply a piece of plywood clamped to the table of my bandsaw after being passed about half way through with the blade.

My update was to add a runner and a fence stop.

I’m honestly not sure where I first saw jigs of this type, it may even have been my Dad when he got his bandsaw many years back. At some point I’ll make a new jig which doesn’t require a pin in the workpiece but I’ll wait until I have a project needing that difference before doing so.

The runner was made in the same way as any runner for a mitre slot on a table saw, router table or any other piece of machinery.

I rip cut a piece of timber (hardwood if it’s for a high use jig such as a cross cut sled) to a little wider than the slot and then gradually reduce its width a fraction at a time until it just about moves in the slot with a little friction. The piece must be shallower than the depth of the slot, so I usually take care of that before addressing the width. With those steps done, I placed the runner into the slot on top of a few washers to raise it just above the table surface. I added alternating drops of CA glue and PVA wood glue, then fitted my existing jig carefully over the bandsaw blade and brought it gently down into position on top of the table and the waiting glue of the runner. When the CA cured (15 seconds or so), I slid the jig horizontally back towards me and clamped the runner in place until the PVA cured another 45 mins or so later. I didn’t even bother adding screws, and later verified that they weren’t necessary by dropping the whole damn thing.

With the saw running I ran the jig back into position horizontally, to clear up any minor catches in the blade slot. I turned off the saw and brought down the blade guard. Then I ensured that the blade teeth were lined up with my axis line on the jig (in place from when I originally made it) and clamped the unit to the table of the bandsaw. I measured up and then cut an L shaped block of softwood which I clamped into position and then screwed into position beneath the jig to act as a stop fence.

These changes make it more accurate. When the circle jig is slid onto the table, it will always stop with the teeth in the right position relative to the axis of rotation. There’s also an additional measure of safety due to the runner and fence stop keeping the jig locked from two horizontal positions. A single clamp to the table and the jig is rock steady.

Lastly a rub of machine wax to the ugly underside of the jig meant that it is ready to use once more.

[koftwentytwo]

The Day The LR32 Came To Town

Well - Today was a slow day. After spending most of the morning cleaning the shop, building a fire, watching youtube videos, smoking a little, and then cleaning some more, watching some more, playing with the fire some more and then making two trips out for coffee - I finally had to pull the trigger and get the LR32 system out of it’s box and give it a go.

I had purchased this little bad boy a couple of years ago for a set of cabinets I was building for my Dad's house - but once he gave me an excuse to do something different for his needs - I quickly and quietly put the LR32 Systainer away on a shelf and tried to forget about it.

It's not that I didn't WANT to use it. I did. I was just scared. The Germans scare me sometimes - the ones at Festool do often - especially when it comes to the "kits" that you can use with the Festool systems.

Sure - We can all understand how to use the Kepex, or the Vacuums, and even the track saws easily enough (although - there are still parts of the Kepex that I don't touch - they seem to adjust things that should never need to be changed - those little green knobs and levers - just sitting there....)

Anyway - If we can all figure out how to use a drill or a track saw - all of that goes away once you get into the set of accessories that you can get with the routers... Esp the mother of them all - the LR32.

From the very start - you know that you're fucked just by the name.

LR32

It isn't a name - It's a German Order for Pain, like Order 66 in Star Wars.

So this morning, there I was. Looking at the box of pain and rewatching youtube videos trying to figure out how to make this box of parts come together into a system that can give me "simple and beautiful" 8mm dole holes down the length of the front and back of my new shop cabinets...

After stopping to have another smoke, haul in some wood for the fire and make sure that Toby was warm and happy - we finally dug in an tried making some holes.

And don't you know - it worked. And it worked well. And quick.

The initial setup was a little heavy - but once you got the stops figured out (in both directions!), it wasn't bad. With a bit of Festool MFT clamping magic and some Jerry Garcia on the shop Apple TV playing - we were making holes in no time!

[roctechcncrouter-blog]

Digital CNC Routers for Woodworking in 2016

Using a 3-axis CNC Router, the underside of a sofa table’s ovoid shaped top is being rough cut in 3D. The edge is a combination of a tapered angular bevel on the sides that graduates to a progressively curved taper over the length of the top. Sounds complicated, but once you work out the design in 3D CAD software and do the CAM programming, it’s an easy task for the CNC Router to do.

When it comes to digital woodworking, you can comfortably say that in 2016 we live in interesting times. Woodworking never sits still. There are always new options and methods being created for new ways to do things. The same is true when it comes to the tools we use. When you add digital technology, the evolution moves more quickly. In the last 18 months or so, we’ve seen several companies begin to offer CNC Routers that are well designed and sized right for woodworking tasks in small shops. Since digital tools are still new to many woodworkers, I thought I’d wrap up 2016 with a look at the state of digital woodworking hardware. We’ll focus on CNC Routers. We will get into laser cutters later on next year. So, let’s have a look at what’s available.

Desktop Sized CNC Routers

There are a lot of small machines that are suited for small carvings, but for more powerful machines with the added size, precision and power to cut furniture parts out of hardwood, there are few options. In the desktop sized category, there’s the 18” x 24” ShopBot Desktop. It may be small but it’s a capable CNC Router with a lot packed into a small package, linear rail guides for precision and a small industrial spindle that’s quiet and powerful for its size.

Small Shop CNC Routers

I consider this the sweet spot of digital woodworking CNC Routers. All of these machines are big enough to make many furniture parts (sometimes you’ll have to use special techniques for larger parts) but small enough to fit in most home shops. The are sized 24” x 36” to 24” x 48”. They are well engineered, sturdy and accurate, use quality alignment and drive components capable of precision work, water cooled spindle options and a minimum Z clearance of 6”. The Laguna IQ even has 4″ of overhang on one end that you could use for edge, vertical and joinery work. They all also use simple hand-held control systems and are priced between $5500 to $8500.

Laguna Tools IQ 24” x 36”

Axiom Precision 24” x 36” and 24” x 48”

ShopBot Desktop Max 24” x 36”

Powermatic 24” x 48”

ShopBot Buddy 24” x 32” and 24” x 48”

Laguna also offers the IQ Pro 24” x 36” CNC Router with a tool changer and the SmartShop 4-Axis 24” x 48” machine with a rotational 4th axis. Make sure you watch the video of it carving a rifle stock in action. Wood turners will be impressed.

Mid-Sized CNC Routers

If you’ve got a little more room in your shop for a larger CNC Router then you might consider a 48” x 48” machine. There are a number of machines available. Laguna has several models in the midsize range as does Axiom Precision, Legacy, ShopBot and others. Prices are definitely coming down. These larger machines start around $12,000.

Large CNC Routers

Larger CNC Routers in the 48” x 96” sizes and above are readily available if you’ve got the space and power. There are a number of excellent industrial grade makers of large machines, but for the purpose of this article, I’ll be sticking to the more well known moderately priced suppliers who typically use mechanical hold downs rather than more expensive and power hungry vacuum systems. The big change in the last two years is that the entry level price point has dropped significantly to $16,000 and up.

Laguna Swift Series of T-Table CNCs 48” x 96” and larger

ShopBot PRSalpha CNCs at 48” x 96” and larger

Just above this size range and feature set is Felder. This well known Austrian maker of high-end woodworking machinery has an extensive CNC Router line. Some of their 48” x 96” and larger CNC Router s in standard packages with vacuum tables, tool changers and very fast speeds are available at remarkable prices never before seen on European machines.

New CNC Routers

New CNC Router designs for woodworkers have been introduced by Legacy Woodworking Machinery. They offer CNC Router s in interesting configurations that are well suited for woodworking tasks. From 24” x 60” to 32” x 72” and more. These are great sizes for furniture making with a lot of thought put into woodworking friendly features such as over travel so you can clamp work on the end of the table, adjustable beds or a 4th axis for rotation for CNC Router turning.

CNC Router Kit

If you want to build your own CNC Router, I recommend taking the kit approach rather than attempting to build one from scratch. Doing it right on your own is harder than it seems. Two great kit suppliers come to mind.CNC Router Parts has kits of all sizes. They are well engineered and thought out, especially the Professional line.

Here is what happens when you get a designer involved. Brian Oltrogge’s beautiful Platform Grumblau 48” x 30” Platform CNC Router is certainly one of the best designed and yet inexpensive CNC Router s available in kit form.

2017 Will be the Year of the Smart Tool

Looking ahead to 2017, it’s not just about traditional CNCs. It going to be the year that Smart Tools start to enter woodworking shops. By that, I mean tools that are similar to the power tools we already know but with digital smarts added to increase precision, capability and usefulness. Smarts, accuracy and price will start to break down some of the resistance to adopting digital tools. Just as Festool Dominos have found their way into many woodworking shops because they just make sense, Smart Tools will work their way in as well.

The ShaperTools Origin is one of the most anticipated new digital tools in the coming year. I wrote about it previously and will have more about it soon. It combines a hand-held router that uses digitally controlled correction to deliver CNC accuracy. Its touch screen interface and downloadable online plans make it a tool that’s easy to use and beginner friendly. The best of MIT smarts and Silicon Valley combined into one very smart router. Availability is expected to be September 2017.

Another smart tool similar in concept to the Origin is ShopBot’s Handibot. Built around a router, it is portable but, “moveable” might be a more accurate description. It’s pretty large. Unlike the Origin, the designs you run on it have to be created outside the machine.

The Maslow CNC, which I’ve covered here and here is a CNC kit that, along with a router, some plywood and lumber, gives a plywood-focused woodworker close to CNC accuracy in a vertical CNC for under $500. That’s right, $500. It is expected to be available in May 2017.

Looking ahead

Digital woodworking is still something of a new idea for a lot of woodworkers. Through this blog forPopular Woodworking, possible future print articles and my own blog site at Woodworking.Digital, early in 2017 we’ll continue to introduce basic concepts, ideas, equipment and methods. But, once that foundation is laid it won’t all be about introductions. Woodworkers want practical uses, projects, techniques and examples of ways to put these tools to regular work. We’re going to do a lot of that.

This coming year, I’ll begin to write about the CAD, CAM and other software that’s needed for digital woodworking. Several complete digital projects are already planned, including of all things, a new workbench designed for hand-tool woodworking that’s partially made with digital tools. How’s that for a dichotomy? With any project, I’ll include alternative hybrid methods wherever possible for woodworkers that don’t have digital tools.

Finally, it’s good to remember that though these tools are digital, they still have much in common with both hand-tool and hybrid woodworking. As always, use hand tools, power tools and digitals tools whenever they are most appropriate and in the ways that you prefer. In all three often overlapping methods, we need to work smart. So I’ll have much to say about good techniques, working accurately and workflow in digital woodworking.

All the best, and here’s to a great 2017. Now, get out to the shop and make something.

wood CNC router CNC router machine CNC Router 4 axis CNC Router 3 axis cnc router 5 axis CNC Router

[agilenano]

Agilenano - News: 7 Best Wood Routers [2020 Review]

The sheer brute strength of a circular or table saw can cut even the toughest piece of hardwood in your workshop. But sometimes brute strength is not enough, and there are some things that these power saws just can’t do. If you want to add some grooves, intricate edges, and other designs to a workpiece, then you definitely need a tool called a router.

Any woodworker worth his salt owns one or more wood routers. Their main role in the workshop is to trim and smooth the rough edges of a piece of wood, but they are also amazingly versatile. 

Routers can be used to create decorative and fancy moldings. These tools can be used to produce rabbets and dadoes, as well as carve simple and intricate patterns on a piece of wood.

All these are made possible by an assortment of bits attached to the routers collet. Some of the commonly used routers bits are straight, rabbeting, and flush trim bits. 

If you want to produce a simple bevel cut, then use a chamfer router bit. Cove, edge beading, ogee, and roundover bits are used to make beautiful and elegant decorative edges.

Intricate edges are produced by molding, rail and stile, and raised panel router bits. Some bits are used specifically for joinery, including finger join, lock miter, and dovetail router bits. Check out this page to see the grooves and edges produced by different types of router bits.

1.

DEWALT Router Fixed/Plunge Base Kit, Variable Speed, 1.25-HP Max Torque (DWP611PK)

Durable 1.25 horsepower motor delivers the power to meet the toughest applications

Variable speed control feature enables bit speed to be optimized for changing applications. No Load Speed range 16,000-27,000rpm

Soft-starting motor features full-time electronic feedback that maintains motor speed through the cut

Dual LED's and clear sub-base ensure maximum visibility in operation

Adjustment ring enables controlled bit depth changes to within 1/64-inch (fixed base only)

Check Price Below

Buy on Amazon

2.

Makita RT0701CX7 1-1/4 HP Compact Router Kit

Variable speed control dial (10,000 to 30,000 RPM) enables user to match the speed to the application

Smooth rack and pinion fine depth adjustment system for more precise settings

Slim and ergonomically designed body for increased comfort and control

Quick release cam lock system for easy depth adjustments and base removal/installation

Electronic speed control maintains constant speed under load

Check Price Below

Buy on Amazon

3.

PORTER-CABLE 892 2-1/4-Horsepower Router with 8931 Plunge Router Base

Soft-starting, 12 Amp motor features full-time electronic feedback that maintains motor speed through the toughest applications

variable-speed control feature (10,000 - 23,000 rpm) enables bit speed to be optimized for changing applications

Accessory base for router models 891 and 892

Replacement base for combination kit models 893PK, 894PK and 895PK

Check Price Below

Buy on Amazon

4.

Ridgid 11-Amp 2 Peak Hp 1/2" Corded Variable Fixed Base Router R22002

11 Amp, 2-peak horsepower motor provides the power needed for dense material

Electronic variable speed with feedback helps maintain speed under load

Micro-depth adjustment for precise depth control

Soft start for gradual start-up and extended life of motor

Bulk Packaged

Check Price Below

Buy on Amazon

5.

Sale

Bosch 1617EVS 2.25 HP Electronic Fixed-Base Router

12 Amp router motor - Combines ample power with adjustable speed settings, allowing users to glide along cutlines

Adjustable speed dial (8000-25,000 RPM).2 inch sub-base opening

Fixed base has threaded holes for mounting to router table positioned in common 3-hole pattern

Now includes RA1161 fixed-base with system for adjusting bit height from above a router table

Compatible with optional RA1129 Template Guide Adapter Set – for easy change of Bosch quick-release template guides and common threaded template guides; Includes RA1126 Template Guide Adapter and RA1100 interface for threaded template guides

Check Price Below

Buy on Amazon

6.

Metabo HPT Router Kit, Fixed/Plunge Base, Variable Speed, 11 Amp Motor, 2-1/4 Peak HP (KM12VC)

Same tools. New name. Hitachi Power Tools has renamed to Metabo HPT

11 Amp motor (2-1/4 Peak Horsepower), for precise, controlled cuts

2-stage motor release clamp, for quick and accurate depth adjustments and base changes

Electronic speed control, maintains constant RPMs even as load varies

Class leading noise level, only 79. 5dB for a quieter workshop

Check Price Below

Buy on Amazon

7.

Festool 574691 OF 1010 EQ F Plus Router

Ergonomic handle with full-grip is designed for increased control and reduced fatigue with power switch and speed control at the fingertips.

The OF 1010 EQ Router provides a smooth 2-1/8" plunge action which enables you to maintain complete control with a quick and secure plunge lock.

MMC electronic controls provide constant speed under load for improved cut quality, step-less variable speed, and overload and thermal protection.

Micro-adjustable depth control to 1/256" (1/10 mm) which allows you to dial in your routing with tremendous precision.

Integrated dust extraction port extracts dust from the point of generation, increasing visibility and saving valuable clean-up time.

Check Price Below

Buy on Amazon

1. DEWALT DWP611PK Fixed/Plunge Base Kit

Pros:

This is a compact wood router that you can use with fixed and plunge bases (both bases are included in the kit). The plunge base allows you to easily create grooves, rebates, and other cuts without spending money on another router.

It comes with an adjustment ring for when you’re using the fixed base. This allows you to control the depth up to 1/64″.

It is easy to swap out the fixed base and plunge base.

It has a couple of built-in LED light that lets you see the work surface.

It has a soft-starting and powerful 1.25 HP motor.

Cons:

The motors’ quality is inconsistent. You might get something that works well for a long-time, or you might get a lemon.

Sebring Tip:

Routers have been around for many years, and the overall design has largely remained the same. But the DEWALT DWP611PK Fixed/Plunge Base Kit is one of those tools that have an innovative and versatile design. You don’t have to choose between a fixed base and a plunge base router as this particular tool comes with both attachments.

It has an easy-to-reach on/off switch located on top of the machine. The rocker switch is dust-protected to prolong its life. It has a variable speed setting that allows you to control the tool better especially when using different bits. The variable speed dial, which can go up to 6, is located on top of the tool.

The attachments included in this DEWALT wood router allows you to customize the depth of the cuts. Plus, you’ll get better control of the tool thanks to its overmolded rubber handles.

It is pricey, but this is a high-quality router with interchangeable bases and heavy-duty motor, so the price is justified.

2. Makita RT0701CX7 Compact Router Kit

Pros:

It has a nice and durable hard case that protects it from dust and the elements. It has a bag inside that keeps the router and its attachments organized.

This router comes with a plunge base that can be adjusted using the rack-and-pinion adjustment system.

Its speed ranges from 10,000 to 30,000 RPM. This allows you to control the machine easily, protect the motor, and prevent wood burning.

It includes two wrenches that can be used to install and uninstall the bits, plus a straight guide.

Cons:

The straight guide doesn’t fit into its plunge base very well. You need to buy a better compatible straight guide so you can use this feature.

Sebring Tip:

The Makita RT0701CX7 Compact Router Kit is a good addition to your woodworking arsenal thanks to the quality and durability of the machine, as well as the various attachments you can use with it. This soft-start woodworking router comes with a plunge base that you can easily snap-on depending on your application.

The whole machine is compact and easy to handle. The fixed base, however, doesn’t have handles at the sides, so holding the router on its head can make working a challenge. You can purchase an optional dust port for your fixed base attachment. This allows you to hook your machine to a shop vac and get rid of any resulting debris while working.

Depth adjustment is made easy thanks to its rack-and-pinion and cam-lock adjustment. Surprisingly, this is one of the most affordable wood routers in the list despite its quality, the number of attachments included, and nice hard case that can double as a toolbox.

3. PORTER-CABLE 892 Router with 8931 Plunge Router Base

Pros:

It has a large hard case that protects your tool from dust and impact.

It has two on and off switches ��� one on top and one on the side — making them more convenient and easier to reach.

It’s quieter than other routers on the list.

The variable speed is located conveniently on top of the machine. It is also clearly marked with its specific RPM (10,000 to 23,000), giving you greater control of the tool.

It has a soft-start motor that gives you better control of the tool and protects it from long-term damage.

Cons:

It is hard to lock the machine in place sometimes when it is attached to the plunge base.

Sebring Tip:

First impression. This PORTER-CABLE 892 Router has a nice weight to it right out of the box. It is taller and beefier than many routers on the list, but it can be easily maneuvered to your desired position with the large rubber overmolded handles at the sides.

It has a powerful soft-starting 12 amp motor that can deliver as much as 23,000 RPM. It allows you to switch speeds depending on your application and to protect your workpiece from wood burns.

The convenient rack-and-pinion dial allows you to adjust the depth up to 1/128″. This unit includes a 1/4″ collet and a 1/2″ collet. This particular model includes a plunge base that adds to its versatility. You can also purchase one with a fixed base alone, but why stop at a fixed base when you can have the best of both worlds?

4. Ridgid R22002 Fixed Base Router

Pros:

The body of this router is made of durable and heavy-duty magnesium.

It houses a powerful and long-lasting soft-start 11 amp motor.

The large handles are covered in textured rubber overmold which ensures a non-slip grip.

It has two built-in LED lights that illuminate your work surface. 

Adjusting the router depth is easy thanks to its rack-and-pinion mechanism.

Cons:

It’s a bit expensive for a fixed base router.

Sebring Tip:

The Ridgid R22002 Fixed Base Router may not be the most popular router on the list, but it surely delivers. It has a nice weight to it — not too light to be flimsy nor too heavy to be unwieldy. Its durable magnesium body houses a powerful soft-start motor that can take on even the toughest hardwoods with ease.

The unit comes with a detachable chip shield, as well as a dust port that you can hook to your shop vac. What really makes it stand out is the presence of two LED lights. These allow you to see your work surface so you’ll know if you’re on the right track or not.

The unit and its attachments are stored in a soft fabric box. That might be less than ideal for some users, but you probably won’t mind that it doesn’t come with a hard case if you’re planning to use the router often and don’t plan to put it back into storage. 

5. Bosch 1617EVS Fixed-Base Router

Pros:

It has a variable speed dial that allows you to go from 8,000 RPM to 25,000 RPM.

The fixed base allows you to mount it to a compatible router table with its 3-hole pattern.

The hardwood handles let you control the machine with ease.

It has a coarse depth adjustment lever, as well as a fine adjustment dial.

The collet can be adjusted easily with the 16 mm shaft wrench and collet nut wrench (included in the package).

This router comes with a clear chip shield.

Cons:

The Bosch 1617EVS Fixed Base Router is a little more expensive than other brands with similar features.

The on/off rocker switch is not dust-protected.

Sebring Tip:

Creating a masterpiece can be easy thanks to this Bosch 1617EVS Fixed-Base Router. It has a non-slip top where the variable speed dial and the rocker switch is located. It also has two round hardwood handles at the sides to ensure that operating and controlling the router is easier.

This router works with a number of Bosch router tables (as well as other router tables from other brands), but you need to make sure that they are compatible and that you only need to make a few modifications to install it.

Bosch has made depth adjustment easier on this machine. Simply release the lever at the back, push the coarse adjustment tab, and move the router up or down depending on your desired depth. You can also release the machine from the fixed base this way. You can use the micro-fine adjustment dial at the back for finer depth adjustments.

6. Metabo HPT KM12VC Router Kit

Pros:

It includes fixed and plunge router bases that you can easily install and uninstall. 

It comes with a durable hard plastic case to protect the router and its attachments from damage.

It includes a 1/4″ collet, 1/2″ collet, plus a collet centering guide. Multiple wrenches for collet adjustment are also included.

The router can be easily installed in a Porter Cable router table with the inserts/accessories (included in the package).

Easy and precise depth adjustment on a fixed base. Just turn the dial to your desired depth, and you’re good to go.

Cons:

It can be hard to adjust the depth on the plunge base as it often gets stuck.

Sebring Tip:

Whether you’re cutting grooves or chamfers on your latest project, this Metabo HPT KM12VC Router Kit can deliver. At first glance, you’ll think that this is just another expensive machine. But you’ll see later that it offers more value to your money thanks to the fixed and plunged bases included in the package. It also includes all the necessary attachments to keep your operation hassle-free, including a couple of collets, wrenches, and more.

The on and off switch is conveniently located on top of the machine. It has a powerful 11 amp motor that delivers 2 1/4 peak horsepower.

The handle has just the right size, so you can better control the machine no matter your hand size.

7. Festool 574691 OF 1010 EQ F Plus Router

Pros:

It has a rear-grip, front, and top handles. Putting grooves or trimming a workpiece can be easy thanks to the tool’s ergonomically designed handles.

The plunge base has a dust extraction port. Connect it to your shop vac to safely remove dust and debris.

The router comes with a swiveling chip deflector.

It only weighs a little more than 13 lbs.

Cons:

This is the most expensive wood router on the list. It’s a good investment if you’re a professional woodworker or builder, but not if you’re a hobbyist.

Sebring Tip:

The Festool OF 1010 EQ F Plus Router is a professional woodworker’s dream. It is compact and relatively lightweight, making it one of the most portable wood routers we have on the list. The weight of other wood routers can sometimes take its toll on your arms, especially if you’re using it all day. Not when you have this Festool machine.

The machine delivers consistent and reliable performance. Cutting grooves, creating rounded edges, beveling a frame, and more all day can be a breeze with it. Plus, you can use it with several Festool attachments to make your job a lot easier.

This is a great product overall and one of my personal favorites, but it’s not for everyone because of its prohibitive cost.

Wood Router Buying Guide

Plunge Base and Fixed Base Routers

Wood routers have two types of bases: a fixed base and a plunge base. Routers with fixed bases are locked in place. Unlike a plunge base router, the user cannot manually move the cutting bit up or down during operation.

When it comes to cutting grooves and edges, fixed base routers offer more power and precision. They are also easier to control, hence more ideal for beginners.

A plunge base router, on the other hand, is attached to a specially designed base. This base allows the router bit to “plunge” when the user manually exerts pressure on it. The cutting bit then returns to position when the pressure is removed.

This type of router allows you to manually adjust the depth and gives you greater control when cutting vertically. Plunge base routers are also ideal for starting a groove in the middle of your workpiece.

But plunge base routers are not as forgiving to beginners like fixed base routers are. They also tend to be more expensive than their fixed base counterparts.         

Woodworking Router Size

Wood routers are available in different sizes. The smallest of these tools are palm routers. These machines are small, portable, and ideal for smaller projects.

If you want a router that is still portable but a step higher when it comes to power and strength, then mid-sized or compact routers are ideal for you.

But if you’re looking for the granddaddy of all wood routers, then check out full-sized routers. They are larger, heavier, and packs a lot of punch then taking on the heaviest tasks. These are ideal for professional woodworkers and builders, as well as for hobbyists who have regular projects and want a tool that will last for a long time.        

Soft Start

A router that is not equipped with a soft start will go up to its maximum speed the moment you push the rocker switch. The noise the router produces and its sudden movement can be startling for many users. Plus, the sudden surge in power can cause damage to your router’s motor over time. Router motors equipped with soft start pause for a moment before gradually accelerating to the required speed. 

Variable Speed

Most routers available on the market right now have variable speed. This allows users to control the speed if they are using different bit sizes. Large bits, for example, work well and cut cleanly when the router is set at lower speeds. Smaller bits, on the other hand, work better when the router is set at higher speeds.

Ergonomic Design

Compact and full-sized routers can be difficult to handle and even dangerous if they are designed poorly. Look for a router with sizable and textured handles to prevent it from slipping from your grasp and causing damage to your workpiece and causing injury. Rest your hands regularly to avoid developing muscle tension or carpal tunnel syndrome. 

Having your home remodeled can be stressful if you don’t know where to start. If you want some home remodeling ideas and inspiration, then check out our blog. You can also visit our website for our list of services, pricing guides, and other helpful tips for your home remodeling projects.

Conclusion:

Our choice for the best wood router is the DEWALT DWP611PK Fixed/Plunge Base Kit. Here are the things we love about this compact router.

First is its heavy-duty 1.25 HP motor that is perfect for its compact body. The motor is soft-starting, so you won’t be startled by the sudden movement the moment you turn it on. The soft-start mechanism prevents wood burns, plus ensures the longevity of your tool. It has a variable speed setting that can go up to 27,000 RPM.

Switching the machine from fixed base to plunge base and vice versa is so easy thanks to the clamp at the back. The rocker switch, which is located on top of the tool, is covered with a clear overmold to prevent dust from getting into the motor and damaging it.

Tracking your progress and making sure that you’re on the right track can be easy with the DEWALT compact wood router. It has built-in LED lights at each side that illuminates your workpiece.

The fixed base doesn’t have a handle. But this is a compact tool after all, so it’s not really necessary. Plus, the fixed base is dimpled for a non-slip grip.

This particular version is a combo kit — meaning you’ll get both the fixed and the plunge base. Pretty expensive, but definitely worth the investment.

Other Great Articles to Read:

7 BEST UTILITY KNIVES

7 BEST SAWHORSES

7 BEST SHOP VACS

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The post 7 Best Wood Routers [2020 Review] appeared first on Home Remodeling Contractors | Sebring Design Build.

Agilenano - News from Agilenano from shopsnetwork (4 sites) https://agilenano.com/blogs/news/7-best-wood-routers-2020-review

[agilenano]

Agilenano - News: 7 Best Wood Routers [2020 Review]

The sheer brute strength of a circular or table saw can cut even the toughest piece of hardwood in your workshop. But sometimes brute strength is not enough, and there are some things that these power saws just can’t do. If you want to add some grooves, intricate edges, and other designs to a workpiece, then you definitely need a tool called a router.

Any woodworker worth his salt owns one or more wood routers. Their main role in the workshop is to trim and smooth the rough edges of a piece of wood, but they are also amazingly versatile. 

Routers can be used to create decorative and fancy moldings. These tools can be used to produce rabbets and dadoes, as well as carve simple and intricate patterns on a piece of wood.

All these are made possible by an assortment of bits attached to the routers collet. Some of the commonly used routers bits are straight, rabbeting, and flush trim bits. 

If you want to produce a simple bevel cut, then use a chamfer router bit. Cove, edge beading, ogee, and roundover bits are used to make beautiful and elegant decorative edges.

Intricate edges are produced by molding, rail and stile, and raised panel router bits. Some bits are used specifically for joinery, including finger join, lock miter, and dovetail router bits. Check out this page to see the grooves and edges produced by different types of router bits.

1.

DEWALT Router Fixed/Plunge Base Kit, Variable Speed, 1.25-HP Max Torque (DWP611PK)

Durable 1.25 horsepower motor delivers the power to meet the toughest applications

Variable speed control feature enables bit speed to be optimized for changing applications. No Load Speed range 16,000-27,000rpm

Soft-starting motor features full-time electronic feedback that maintains motor speed through the cut

Dual LED's and clear sub-base ensure maximum visibility in operation

Adjustment ring enables controlled bit depth changes to within 1/64-inch (fixed base only)

Check Price Below

Buy on Amazon

2.

Makita RT0701CX7 1-1/4 HP Compact Router Kit

Variable speed control dial (10,000 to 30,000 RPM) enables user to match the speed to the application

Smooth rack and pinion fine depth adjustment system for more precise settings

Slim and ergonomically designed body for increased comfort and control

Quick release cam lock system for easy depth adjustments and base removal/installation

Electronic speed control maintains constant speed under load

Check Price Below

Buy on Amazon

3.

PORTER-CABLE 892 2-1/4-Horsepower Router with 8931 Plunge Router Base

Soft-starting, 12 Amp motor features full-time electronic feedback that maintains motor speed through the toughest applications

variable-speed control feature (10,000 - 23,000 rpm) enables bit speed to be optimized for changing applications

Accessory base for router models 891 and 892

Replacement base for combination kit models 893PK, 894PK and 895PK

Check Price Below

Buy on Amazon

4.

Ridgid 11-Amp 2 Peak Hp 1/2" Corded Variable Fixed Base Router R22002

11 Amp, 2-peak horsepower motor provides the power needed for dense material

Electronic variable speed with feedback helps maintain speed under load

Micro-depth adjustment for precise depth control

Soft start for gradual start-up and extended life of motor

Bulk Packaged

Check Price Below

Buy on Amazon

5.

Sale

Bosch 1617EVS 2.25 HP Electronic Fixed-Base Router

12 Amp router motor - Combines ample power with adjustable speed settings, allowing users to glide along cutlines

Adjustable speed dial (8000-25,000 RPM).2 inch sub-base opening

Fixed base has threaded holes for mounting to router table positioned in common 3-hole pattern

Now includes RA1161 fixed-base with system for adjusting bit height from above a router table

Compatible with optional RA1129 Template Guide Adapter Set – for easy change of Bosch quick-release template guides and common threaded template guides; Includes RA1126 Template Guide Adapter and RA1100 interface for threaded template guides

Check Price Below

Buy on Amazon

6.

Metabo HPT Router Kit, Fixed/Plunge Base, Variable Speed, 11 Amp Motor, 2-1/4 Peak HP (KM12VC)

Same tools. New name. Hitachi Power Tools has renamed to Metabo HPT

11 Amp motor (2-1/4 Peak Horsepower), for precise, controlled cuts

2-stage motor release clamp, for quick and accurate depth adjustments and base changes

Electronic speed control, maintains constant RPMs even as load varies

Class leading noise level, only 79. 5dB for a quieter workshop

Check Price Below

Buy on Amazon

7.

Festool 574691 OF 1010 EQ F Plus Router

Ergonomic handle with full-grip is designed for increased control and reduced fatigue with power switch and speed control at the fingertips.

The OF 1010 EQ Router provides a smooth 2-1/8" plunge action which enables you to maintain complete control with a quick and secure plunge lock.

MMC electronic controls provide constant speed under load for improved cut quality, step-less variable speed, and overload and thermal protection.

Micro-adjustable depth control to 1/256" (1/10 mm) which allows you to dial in your routing with tremendous precision.

Integrated dust extraction port extracts dust from the point of generation, increasing visibility and saving valuable clean-up time.

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1. DEWALT DWP611PK Fixed/Plunge Base Kit

Pros:

This is a compact wood router that you can use with fixed and plunge bases (both bases are included in the kit). The plunge base allows you to easily create grooves, rebates, and other cuts without spending money on another router.

It comes with an adjustment ring for when you’re using the fixed base. This allows you to control the depth up to 1/64″.

It is easy to swap out the fixed base and plunge base.

It has a couple of built-in LED light that lets you see the work surface.

It has a soft-starting and powerful 1.25 HP motor.

Cons:

The motors’ quality is inconsistent. You might get something that works well for a long-time, or you might get a lemon.

Sebring Tip:

Routers have been around for many years, and the overall design has largely remained the same. But the DEWALT DWP611PK Fixed/Plunge Base Kit is one of those tools that have an innovative and versatile design. You don’t have to choose between a fixed base and a plunge base router as this particular tool comes with both attachments.

It has an easy-to-reach on/off switch located on top of the machine. The rocker switch is dust-protected to prolong its life. It has a variable speed setting that allows you to control the tool better especially when using different bits. The variable speed dial, which can go up to 6, is located on top of the tool.

The attachments included in this DEWALT wood router allows you to customize the depth of the cuts. Plus, you’ll get better control of the tool thanks to its overmolded rubber handles.

It is pricey, but this is a high-quality router with interchangeable bases and heavy-duty motor, so the price is justified.

2. Makita RT0701CX7 Compact Router Kit

Pros:

It has a nice and durable hard case that protects it from dust and the elements. It has a bag inside that keeps the router and its attachments organized.

This router comes with a plunge base that can be adjusted using the rack-and-pinion adjustment system.

Its speed ranges from 10,000 to 30,000 RPM. This allows you to control the machine easily, protect the motor, and prevent wood burning.

It includes two wrenches that can be used to install and uninstall the bits, plus a straight guide.

Cons:

The straight guide doesn’t fit into its plunge base very well. You need to buy a better compatible straight guide so you can use this feature.

Sebring Tip:

The Makita RT0701CX7 Compact Router Kit is a good addition to your woodworking arsenal thanks to the quality and durability of the machine, as well as the various attachments you can use with it. This soft-start woodworking router comes with a plunge base that you can easily snap-on depending on your application.

The whole machine is compact and easy to handle. The fixed base, however, doesn’t have handles at the sides, so holding the router on its head can make working a challenge. You can purchase an optional dust port for your fixed base attachment. This allows you to hook your machine to a shop vac and get rid of any resulting debris while working.

Depth adjustment is made easy thanks to its rack-and-pinion and cam-lock adjustment. Surprisingly, this is one of the most affordable wood routers in the list despite its quality, the number of attachments included, and nice hard case that can double as a toolbox.

3. PORTER-CABLE 892 Router with 8931 Plunge Router Base

Pros:

It has a large hard case that protects your tool from dust and impact.

It has two on and off switches — one on top and one on the side — making them more convenient and easier to reach.

It’s quieter than other routers on the list.

The variable speed is located conveniently on top of the machine. It is also clearly marked with its specific RPM (10,000 to 23,000), giving you greater control of the tool.

It has a soft-start motor that gives you better control of the tool and protects it from long-term damage.

Cons:

It is hard to lock the machine in place sometimes when it is attached to the plunge base.

Sebring Tip:

First impression. This PORTER-CABLE 892 Router has a nice weight to it right out of the box. It is taller and beefier than many routers on the list, but it can be easily maneuvered to your desired position with the large rubber overmolded handles at the sides.

It has a powerful soft-starting 12 amp motor that can deliver as much as 23,000 RPM. It allows you to switch speeds depending on your application and to protect your workpiece from wood burns.

The convenient rack-and-pinion dial allows you to adjust the depth up to 1/128″. This unit includes a 1/4″ collet and a 1/2″ collet. This particular model includes a plunge base that adds to its versatility. You can also purchase one with a fixed base alone, but why stop at a fixed base when you can have the best of both worlds?

4. Ridgid R22002 Fixed Base Router

Pros:

The body of this router is made of durable and heavy-duty magnesium.

It houses a powerful and long-lasting soft-start 11 amp motor.

The large handles are covered in textured rubber overmold which ensures a non-slip grip.

It has two built-in LED lights that illuminate your work surface. 

Adjusting the router depth is easy thanks to its rack-and-pinion mechanism.

Cons:

It’s a bit expensive for a fixed base router.

Sebring Tip:

The Ridgid R22002 Fixed Base Router may not be the most popular router on the list, but it surely delivers. It has a nice weight to it — not too light to be flimsy nor too heavy to be unwieldy. Its durable magnesium body houses a powerful soft-start motor that can take on even the toughest hardwoods with ease.

The unit comes with a detachable chip shield, as well as a dust port that you can hook to your shop vac. What really makes it stand out is the presence of two LED lights. These allow you to see your work surface so you’ll know if you’re on the right track or not.

The unit and its attachments are stored in a soft fabric box. That might be less than ideal for some users, but you probably won’t mind that it doesn’t come with a hard case if you’re planning to use the router often and don’t plan to put it back into storage. 

5. Bosch 1617EVS Fixed-Base Router

Pros:

It has a variable speed dial that allows you to go from 8,000 RPM to 25,000 RPM.

The fixed base allows you to mount it to a compatible router table with its 3-hole pattern.

The hardwood handles let you control the machine with ease.

It has a coarse depth adjustment lever, as well as a fine adjustment dial.

The collet can be adjusted easily with the 16 mm shaft wrench and collet nut wrench (included in the package).

This router comes with a clear chip shield.

Cons:

The Bosch 1617EVS Fixed Base Router is a little more expensive than other brands with similar features.

The on/off rocker switch is not dust-protected.

Sebring Tip:

Creating a masterpiece can be easy thanks to this Bosch 1617EVS Fixed-Base Router. It has a non-slip top where the variable speed dial and the rocker switch is located. It also has two round hardwood handles at the sides to ensure that operating and controlling the router is easier.

This router works with a number of Bosch router tables (as well as other router tables from other brands), but you need to make sure that they are compatible and that you only need to make a few modifications to install it.

Bosch has made depth adjustment easier on this machine. Simply release the lever at the back, push the coarse adjustment tab, and move the router up or down depending on your desired depth. You can also release the machine from the fixed base this way. You can use the micro-fine adjustment dial at the back for finer depth adjustments.

6. Metabo HPT KM12VC Router Kit

Pros:

It includes fixed and plunge router bases that you can easily install and uninstall. 

It comes with a durable hard plastic case to protect the router and its attachments from damage.

It includes a 1/4″ collet, 1/2″ collet, plus a collet centering guide. Multiple wrenches for collet adjustment are also included.

The router can be easily installed in a Porter Cable router table with the inserts/accessories (included in the package).

Easy and precise depth adjustment on a fixed base. Just turn the dial to your desired depth, and you’re good to go.

Cons:

It can be hard to adjust the depth on the plunge base as it often gets stuck.

Sebring Tip:

Whether you’re cutting grooves or chamfers on your latest project, this Metabo HPT KM12VC Router Kit can deliver. At first glance, you’ll think that this is just another expensive machine. But you’ll see later that it offers more value to your money thanks to the fixed and plunged bases included in the package. It also includes all the necessary attachments to keep your operation hassle-free, including a couple of collets, wrenches, and more.

The on and off switch is conveniently located on top of the machine. It has a powerful 11 amp motor that delivers 2 1/4 peak horsepower.

The handle has just the right size, so you can better control the machine no matter your hand size.

7. Festool 574691 OF 1010 EQ F Plus Router

Pros:

It has a rear-grip, front, and top handles. Putting grooves or trimming a workpiece can be easy thanks to the tool’s ergonomically designed handles.

The plunge base has a dust extraction port. Connect it to your shop vac to safely remove dust and debris.

The router comes with a swiveling chip deflector.

It only weighs a little more than 13 lbs.

Cons:

This is the most expensive wood router on the list. It’s a good investment if you’re a professional woodworker or builder, but not if you’re a hobbyist.

Sebring Tip:

The Festool OF 1010 EQ F Plus Router is a professional woodworker’s dream. It is compact and relatively lightweight, making it one of the most portable wood routers we have on the list. The weight of other wood routers can sometimes take its toll on your arms, especially if you’re using it all day. Not when you have this Festool machine.

The machine delivers consistent and reliable performance. Cutting grooves, creating rounded edges, beveling a frame, and more all day can be a breeze with it. Plus, you can use it with several Festool attachments to make your job a lot easier.

This is a great product overall and one of my personal favorites, but it’s not for everyone because of its prohibitive cost.

Wood Router Buying Guide

Plunge Base and Fixed Base Routers

Wood routers have two types of bases: a fixed base and a plunge base. Routers with fixed bases are locked in place. Unlike a plunge base router, the user cannot manually move the cutting bit up or down during operation.

When it comes to cutting grooves and edges, fixed base routers offer more power and precision. They are also easier to control, hence more ideal for beginners.

A plunge base router, on the other hand, is attached to a specially designed base. This base allows the router bit to “plunge” when the user manually exerts pressure on it. The cutting bit then returns to position when the pressure is removed.

This type of router allows you to manually adjust the depth and gives you greater control when cutting vertically. Plunge base routers are also ideal for starting a groove in the middle of your workpiece.

But plunge base routers are not as forgiving to beginners like fixed base routers are. They also tend to be more expensive than their fixed base counterparts.         

Woodworking Router Size

Wood routers are available in different sizes. The smallest of these tools are palm routers. These machines are small, portable, and ideal for smaller projects.

If you want a router that is still portable but a step higher when it comes to power and strength, then mid-sized or compact routers are ideal for you.

But if you’re looking for the granddaddy of all wood routers, then check out full-sized routers. They are larger, heavier, and packs a lot of punch then taking on the heaviest tasks. These are ideal for professional woodworkers and builders, as well as for hobbyists who have regular projects and want a tool that will last for a long time.        

Soft Start

A router that is not equipped with a soft start will go up to its maximum speed the moment you push the rocker switch. The noise the router produces and its sudden movement can be startling for many users. Plus, the sudden surge in power can cause damage to your router’s motor over time. Router motors equipped with soft start pause for a moment before gradually accelerating to the required speed. 

Variable Speed

Most routers available on the market right now have variable speed. This allows users to control the speed if they are using different bit sizes. Large bits, for example, work well and cut cleanly when the router is set at lower speeds. Smaller bits, on the other hand, work better when the router is set at higher speeds.

Ergonomic Design

Compact and full-sized routers can be difficult to handle and even dangerous if they are designed poorly. Look for a router with sizable and textured handles to prevent it from slipping from your grasp and causing damage to your workpiece and causing injury. Rest your hands regularly to avoid developing muscle tension or carpal tunnel syndrome. 

Having your home remodeled can be stressful if you don’t know where to start. If you want some home remodeling ideas and inspiration, then check out our blog. You can also visit our website for our list of services, pricing guides, and other helpful tips for your home remodeling projects.

Conclusion:

Our choice for the best wood router is the DEWALT DWP611PK Fixed/Plunge Base Kit. Here are the things we love about this compact router.

First is its heavy-duty 1.25 HP motor that is perfect for its compact body. The motor is soft-starting, so you won’t be startled by the sudden movement the moment you turn it on. The soft-start mechanism prevents wood burns, plus ensures the longevity of your tool. It has a variable speed setting that can go up to 27,000 RPM.

Switching the machine from fixed base to plunge base and vice versa is so easy thanks to the clamp at the back. The rocker switch, which is located on top of the tool, is covered with a clear overmold to prevent dust from getting into the motor and damaging it.

Tracking your progress and making sure that you’re on the right track can be easy with the DEWALT compact wood router. It has built-in LED lights at each side that illuminates your workpiece.

The fixed base doesn’t have a handle. But this is a compact tool after all, so it’s not really necessary. Plus, the fixed base is dimpled for a non-slip grip.

This particular version is a combo kit — meaning you’ll get both the fixed and the plunge base. Pretty expensive, but definitely worth the investment.

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7 BEST UTILITY KNIVES

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