#Wheel Type Windrow Compost Turning Machine

[hqhifertilizermachinesblog]

The market prospect of organic fertilizer is broad, and more and more medium and large farms choose to process livestock manure into organic fertilizer for sale. The most important step in the production of organic fertilizer is the fermentation of organic raw materials. During the fermentation process, the raw materials need to be turned over so that the middle materials can be fully exposed to the air for fermentation and decomposition and water removal. Due to large-scale production, the processing capacity of organic raw materials is very large, and it is unrealistic to carry out manual flipping, which requires the use of flipping equipment. There are many types of flipping equipment on the market, and it is difficult to choose a suitable flipping equipment. This article simply describes the common tossing equipment and use scenarios on the market.

1.Simple Compost Turning Machine

Fermentation tanks need to be built, and with the help of mobile cars, it is possible to rotate between multiple fermentation tanks and reduce investment.

Tossing depth 0.8-1.8 meters, width 3-6 meters.

Can advance 1-2 meters per minute, the walking speed depends on the density of the material, the density is large, the walking speed is slow.

Application scenario: Daily organic raw material processing capacity of more than 20 tons, annual output of 6,000 tons of organic fertilizer. There is no need for manpower when the tilting machine is working.

2.Wheel Type Windrow Compost Turning Machine

The requirements for the workshop are higher, the wall must be strong, and the indoor operation.

Flipping span up to 33 meters wide, depth up to 1.5-3 meters, suitable for deep flipping operations.

Application scenario: Daily organic raw material processing capacity of more than 30 tons, annual output of 10,000 to 20,000 tons of organic fertilizer. The tilting machine works automatically without manpower.

3.Double Screws Compost Turning Machine

Compared with the wheel type throwing machine, the double wheel disk as the name suggests is 2 roulette one operation, the efficiency is very high.

The requirements for the workshop are higher, the wall must be strong, and the indoor operation.

Flipping span up to 33 meters wide, depth up to 1.5-3 meters, suitable for deep flipping operations.

Application scenario: Daily organic raw material processing capacity of more than 30 tons, annual output of 10,000 to 20,000 tons of organic fertilizer. The tilting machine works automatically without manpower.

4. Chain Compost Turning Machine

Fermentation tanks need to be built, and with the help of the mobile car, it is possible to rotate between multiple fermentation tanks.

The walking speed is fast, the flipping depth can reach 2 meters, suitable for deep slot operation.

Equipped with a shifting machine to change the slot can realize the multi-slot operation of a flipping machine, saving investment.

Since the tilting plate is inclined, after each tilting, the material as a whole will move forward. The next time you stack the material, put it directly at the back of the field.

Application scenario: Small fermentation site, deep fermentation tank, daily organic raw material processing capacity of more than 30 tons, annual output of 10,000 to 20,000 tons of organic fertilizer. The tilting machine works automatically without manpower.

5.Crawler-type Turning Machine

No need to build a trough, just pile the fertilizer into strips. The stacking spacing is 0.8-1 meters, and the stacking height is 0.6-1.8 meters, which saves investment cost and is convenient for expansion.

The dump plane has a cockpit, and workers can isolate some of the odor when operating the machine.

Application scenario: Daily organic raw material processing capacity of more than 5 tons, annual output of 3,000 tons of organic fertilizer. When the tilting machine is working, a worker is required to operate the machine.

[huaqiangmachine]

What are the positive effects of using a wheel type compost turning machine on the soil

The positive effects of using wheel type windrow compost turning machine on soil are mainly reflected in the following aspects:

1. Improve soil fertility: Organic fertilizer treated by organic fertilizer equipment can increase the content of organic matter in the soil, thereby improving soil fertility and providing continuous nutrient supply for crops.

2. Improve soil structure: Organic fertilizer helps to improve the physical structure of the soil, increase the porosity and permeability of the soil, and is conducive to the growth of crop roots and water retention.

3. Promote microbial activity: Microorganisms in organic fertilizers can promote the propagation and activity of beneficial microorganisms in the soil, which contribute to the circulation of nutrients in the soil and the suppression of crop diseases.

4. Improve crop yield and quality: Organic fertilizer can provide comprehensive nutrition needed for crop growth, help to increase crop yield and improve the quality of agricultural products.

5. Enhance soil water retention capacity: Organic fertilizers can improve soil water retention capacity, reduce water evaporation, and improve soil resistance to drought.

6. Reduce soil erosion: Organic fertilizers help to enhance soil erosion resistance, reduce soil erosion, and protect soil resources.

7. To promote the ecological balance, the use of organic fertilizers help maintain and restore the balance of soil ecosystem, promote the sustainable development of the agricultural ecosystem.

In summary, the application of wheeled composting machine in agricultural production not only improves the quality of soil and crop yield, but also helps to achieve sustainable development of agriculture and environmental protection.

[thefertilizermachine]

Wheel type windrow compost turning machine has played a great role in the development of agriculture

Wheel type windrow compost turning machine plays an important role in the development of agriculture, and its credit is mainly reflected in the following aspects:

1. Improve composting efficiency: By turning compost materials, the push machine increases the contact between materials and air, thereby improving the aerobic metabolism rate in the composting process, shortening the composting cycle, and improving the composting efficiency.

2. Improve the quality of compost: the turning machine can evenly turn the compost material, making the water and temperature distribution in the material more uniform, which helps to improve the quality of compost products.

3. Reduce environmental pollution: Through effective turning and ventilation, the odor and harmful gas emissions generated during the composting process are reduced, and the impact on the surrounding environment is reduced.

4. Resource utilization: The push machine helps to convert agricultural waste into organic fertilizer, which realizes the resource utilization of agricultural waste and promotes the sustainable development of agriculture.

5. Improve agricultural economic efficiency: The use of organic fertilizers produced by the rollover can improve crop yield and quality, thereby improving the economic efficiency of agriculture.

6. Policy support: With the state's attention to the utilization of agricultural waste resources, the push machine as an important agricultural machinery has been supported and promoted on the policy.

7. Advances in technology: the technology progress of organic fertilizer equipment, such as automatic control, such as highly efficient drive, make the equipment more efficient, energy saving and environmental protection.

Article 8. Above all, wheeled stamping compost turns pushing role in agricultural development to be reckoned with, it not only improves the efficiency and quality of agricultural production, also contribute to environmental protection and sustainable utilization of resources.

[tcfertilizermachine]

The fermentation process of organic fertilizer is the key link to produce high quality organic fertilizer. Judging whether the fermentation is normal can not only ensure the quality of the fertilizer, but also improve the production efficiency. The following are some methods and key factors to determine whether the fermentation of organic fertilizer equipment is normal.

1. Temperature change

Temperature is the most direct and sensitive index to judge whether the fermentation of organic fertilizer is normal. In the Organic Fertilizer Production Line, the fermentation process is usually divided into three stages: early, middle and late. The temperature in the early stage should rise rapidly but not too fast, the temperature in the middle stage should be maintained at 50~60℃, and the temperature in the later stage should gradually decrease. If the temperature fluctuates abnormally during fermentation, it may mean that the fermentation is not normal.

2. Smell changes

Smell is also an important indicator to judge whether the fermentation of organic fertilizer is normal. Normal fermentation of organic fertilizer will gradually lose the original odor, and instead emit a scent similar to soil. If there is still a strong odor of ammonia or hydrogen sulfide during the fermentation process, it indicates that the fermentation is incomplete or anaerobic fermentation has occurred.

3. Color change

During the fermentation process, the color of the organic fertilizer will gradually change from light to dark. Fully fermented organic fertilizers usually appear dark brown or black. If the color change is not obvious, it may be a sign of insufficient fermentation.

4. pH value

pH value is another important indicator to judge whether organic fertilizer fermentation is normal. During the fermentation process, the pH value will go through a process of first falling and then rising, and eventually stabilize at about 7. If the pH value is too high or too low, it may affect the activity of microorganisms, resulting in abnormal fermentation.

5. Microbial activity

Microbial activity is the core index to judge whether organic fertilizer fermentation is normal. By measuring the number and types of microorganisms in the compost, you can get an idea of how fermentation is progressing. In normal fermentation of organic fertilizer, microbial activity should be maintained at a high level, and beneficial microorganisms dominate.

6. Use a compost tumbler

Compost Turning Machine plays a key role in the fermentation process of organic fertilizer. By turning the pile regularly, the uniformity and ventilation of the compost can be ensured and the occurrence of anaerobic fermentation can be prevented. Windrow Compost Turning Machine and  and Wheel Type Windrow Compost Turning Machine is a common device choice.

7. Degree of automation of equipment

Modern organic Fertilizer Production lines are often equipped with highly automated equipment, such as the NPK Fertilizer Production Line, which monitors the temperature, humidity and gas composition of the fermentation process in real time to ensure that the fermentation process is stable and efficient.

In summary, to determine whether the fermentation of organic fertilizer equipment is normal, multiple factors such as temperature, odor, color, pH value, and microbial activity need to be comprehensively considered. Through scientific methods and advanced equipment, the fermentation quality of organic fertilizer can be effectively improved to ensure the production of efficient and environmentally friendly organic fertilizer.

[tiancifertilizermachine]

In the production equipment of organic fertilizer and biological organic fertilizer, Compost Turning Machine is the first essential equipment. So, what is the important role of Compost Turning Machine in the production of organic fertilizer? What are the benefits of using Windrow Compost Turning Machine for the production and fermentation of organic fertilizer?

Tipping machine sorting

Stacking machines are divided into two types: the type of stacking machine that can walk on the ground and the trough type stacking machine that works on the fermentation tank.

Application and benefits of ground type pile tilter

The raw materials for the production of organic fertilizer are more extensive, and the more common ones are chicken manure, pig manure, cow manure, sheep manure and other livestock and poultry manure. Such raw materials need to undergo biological fermentation, and then let it reach the standard of harmless treatment, so as to further produce into commercial organic fertilizer.

The specific operation of the pile turning machine:

Determine the fermentation site, the ground fermentation site needs to be open, the site needs to be smooth, so that it can be convenient for large-scale fermentation production.

Under normal circumstances, the water content of raw materials is large, and a certain proportion of dry materials need to be added for water adjustment, such as straw powder, mushroom residue, etc. Take the sheep manure as an example, pile the sheep manure on the ground, sprinkle the fermentation agent for sheep manure compost on the surface of the raw material, according to the size of the water, add the appropriate amount of dry material/auxiliary materials, the general ratio of raw materials: auxiliary materials are 3:1, the width and height of the pile are determined according to the respective pile model number.

Taking the Wheel Type Windrow Compost Turning Machine as an example, the width and length are determined according to the length of the field. Then the pile turning machine itself walks on top of the material pile, evenly turning, stirring and crushing the raw materials, so that the sheep manure and dry materials and bacteria are fully stirred and evenly, the pile turning machine has the crushing function, even if the sheep manure or dry materials and accessories are large, under the action of the pile turning machine, the large materials can be crushed and decomposed to facilitate full fermentation.

After turning the pile, a new flat material pile is formed, and the new pile body is fluffy and loose, creating a favorable aerobic state for material fermentation, which is very conducive to the production and fermentation of organic fertilizer. In this state, the overturned reactor can rise to the fermentation high temperature within 24 hours, and the reactor can maintain the high temperature for 2-3 days, and then the reactor can be turned. This state has basically become fat in 7 days. At high temperatures, bacteria, grass seeds, and eggs in sheep dung will be killed, and large molecular proteins will be broken down into small molecular proteins that are conducive to crop absorption. In the process of biological fermentation, it can effectively prevent the production of harmful and odorous gases such as hydrogen sulfide, amine gas and indole in feces, and completely remove the odor in feces.

With the high temperature, turning the pile, the moisture in the raw material will gradually decrease, and the general fermentation cycle is 12-15 days. Can continue the next step of deep processing, screening, crushing, granulation, etc. As long as the early fermentation work is done well, the quality of organic fertilizer will be better, and the late deep processing will be easier to carry out, such as granulation, there will be no problems such as not easy to form balls.

In summary, it can be seen that the role played by the turnover machine in the production and application of organic fertilizer is very critical, and it is crucial to choose the right high-quality and inexpensive Organic Fertilizer Compost Turning Machine.

Stack turning machine compared with other products

Some customers want to save costs, with a forklift instead, in fact, the role of the forklift is far less than a special organic fertilizer turning equipment, and the cost will not be reduced.

Fermented organic fertilizer semi-finished products are brown, dark brown, no odor, there will be a little ammonia smell.

Such organic fertilizer applied to the field, do not worry about will produce soil-borne diseases, will not burn the roots, organic fertilizer in nitrogen, phosphorus and potassium and other nutrients are rich and comprehensive, more easily absorbed by crops, long-term application, will completely improve the soil dry crack, the situation of compaction, so that the soil water retention performance is enhanced, so that crop increase and income, quality is further improved!

[xyhuaqiang]

A machine for processing cow manure

On the road of sustainable agricultural development, the importance of organic fertilizer has become increasingly prominent, which can not only improve soil structure, improve crop quality, but also promote the development of agricultural circular economy. In this green revolution, the wheeled strip composting machine, with its efficient and convenient characteristics, has become a key equipment for processing organic waste such as cow manure and quickly transforming it into high-quality organic fertilizer. Today, let's explore the work flow of this crazy and ingenious machine - wheeled strip compost tiller, and briefly introduce the pelletizer granulation process with it, as well as the process flow of the entire fertilizer production line.

Work flow of wheeled strip compost tiller

Raw material preparation: First of all, the collected organic waste such as cow manure is initially treated, such as removing large impurities and adjusting the moisture content to the appropriate range (generally 50%-60%) to ensure the smooth progress of the subsequent fermentation process.

Pile fermentation: the pre-treated organic materials are stacked in the designated area according to a certain proportion and levels to form a strip shape. This process takes into account the needs of the material for air permeability, water retention and microbial activity.

Heap turning operation: At this time, the wheeled strip compost heap turning machine appears. It uses advanced wheel design, can easily shuttle between the strip, through its powerful flipping ability, the material evenly flip, to achieve the inner and outer layer material exchange, increase the oxygen contact area, promote the reproduction and activity of aerobic microorganisms, accelerate the decomposition and decomposition of organic matter process. Once passed by, the original dull pile suddenly revitalized, the temperature rose, the smell reduced, and the fertilizer effect gradually appeared.

Regular monitoring: During the stacking process, the staff needs to regularly monitor the key parameters of the compost such as temperature, humidity, pH value, and timely adjust the stacking frequency and water supplement to ensure the stable fermentation process.

Mature and stable: After a period of continuous stacking and fermentation, organic matter is gradually transformed into a stable, harmless, and nutrient-rich organic fertilizer. At this time, the fertilizer color becomes dark, the texture is loose, there is no odor, and it meets the standard of use.

Fertilizer production line process flow

1. Raw material collection and treatment

Collection: Organic waste such as cow manure, pig manure, chicken manure, and agricultural waste such as crop straw and rice husk are collected from farms and farmland.

Pretreatment: The collected raw materials are broken, decontaminized, and the water content is adjusted to ensure the uniformity and suitability of the raw materials and lay a good foundation for the subsequent fermentation process.

2. Windrow Compost Turning Machine

Pile building: The pre-treated raw materials are stacked in the designated area according to a certain proportion and levels, forming a strip shape, easy to manage and turn the pile.

Fermentation: Under aerobic conditions, through the action of microorganisms, the organic matter in the raw material is gradually decomposed, generating heat and carbon dioxide, while forming beneficial substances such as humus. This process requires control of temperature, humidity and oxygen supply to facilitate the smooth fermentation process.

3. Wheel Type Windrow Compost Turning Machine

Heap turning operation: The Wheel Type Windrow Compost Turning Machine is used to regularly turn the heap during fermentation, increase the oxygen contact area, promote microbial activity and accelerate the decomposition of organic matter. The reactor temperature and humidity can also be adjusted during the reactor turning process to prevent local overheating or excessive humidity resulting in poor fermentation.

4. Pulverize and sift

Crushing: The compost that is fermented and mature is crushed to break the bulk material and improve the efficiency and product quality of the subsequent process.

Screening: The screening equipment removes impurities and materials that are not fully decomposed to ensure the quality of raw materials entering the next process.

5. Mix ingredients

Ingredients: According to the product formula requirements, different types of raw materials are mixed in a certain proportion to meet the nutrient needs of different crops.

Mixing: The mixing machine is used to fully mix the raw materials after dosing to ensure the balanced distribution of product nutrients.

6. Granulation molding (drum granulator and disk granulator)

Rotary Drum Granulator:

Principle: The Rotary Drum Granulator rolls, extrudates and cuts the evenly mixed material in the roller through the granulation knife or granulation plate installed inside the rotating drum to form granular products.

Features: High production efficiency, regular particle shape, suitable for large-scale production.

Disc Granulator:

Principle: The Disc Granulator uses a rotating disc to throw the material to the edge and form a material layer, and the material gradually bonds into particles during the rolling and collision process on the edge of the disc.

Features: Simple operation, easy to control particle size and shape, suitable for small batch production and experimental research.

7. Dry and cool

Drying: The fertilizer after granulation is sent into the drying equipment, and the excess water in the particles is removed by hot air or natural wind to improve the stability and storage of the product.

Cooling: After drying, the fertilizer has a high temperature and needs to be cooled to prevent clumping and deterioration, while facilitating subsequent packaging and transportation.

8. Screening and grading

The fertilizer particles after drying and cooling are graded by the screening equipment, and the unqualified large particles and small particles are removed to ensure the uniformity of product quality.

9. Packing and warehousing

The qualified fertilizer particles after screening and grading are measured, packaged, and labeled with product name, nutrient content, production date and other information.

The packaged fertilizer products are stored in the warehouse, awaiting sale or transportation to the field for use.

Through this complete fertilizer production line process, it not only realizes the resource utilization of agricultural waste, but also provides the society with a large number of environmentally friendly and efficient organic fertilizers, which promotes the green transformation and sustainable development of agriculture.

[thefertilizerequipment]

Comparison between self-propelled compost turning machine and trough compost turning machine

In the field of organic fertilizer production, compost turning machines are the core tools of compost fermentation. Self-propelled compost turning machine and trough compost turning machine are two types of equipment widely used in the composting process. After years of development, Huaqiang Heavy Industry has researched and produced various types of compost turning machine, such as self-propelled compost turning machine (Windrow Compost Turning Machine) and trough compost turning machine (Hydraulic Compost Turning Machine).

1.Working principle and structure

Trough type: It usually needs a fixed track or trough structure. When working, it runs along the established track and uses the stirring mechanism to turn the material. This structure enables the compost turning machine to maintain stable operation during large-scale and continuous production.

Self-propelled: It has the function of walking, and uses wheels as the moving method. This makes its structure more flexible and can freely shuttle between different material piles.

2.Work efficiency

Trough type: Because of its stable structure and highly automated operation mode, it can handle a large amount of materials each time. In large organic fertilizer production plants, it can efficiently turn a large amount of materials, greatly shortening the fermentation cycle.

Self-propelled: Although it is highly flexible, the single processing volume is relatively small. However, in small organic fertilizer production sites or when processing different small piles of materials, it can quickly switch between different piles.

3.Applicable scenarios

Trough type: Suitable for large organic fertilizer plants with relatively fixed sites, large production scales, and precise control of fermentation processes.

Self-propelled: More suitable for small farms or farmers with relatively small sites, scattered material stacking, or seasonal production of organic fertilizers.

4.Selection recommendations

Trough type: If the annual output exceeds 5,000 tons, the site is fixed, and the fermentation quality is stable, the trough compost turning machine is recommended.

Self-propelled: If you handle scattered materials (such as straw, mushroom residue), have a limited budget, or need to take into account multiple agricultural scenarios, the self-propelled compost turning machine is more cost-effective.

The core difference between trough compost turning machines and self-propelled compost tuning machines lie in the balance between scale and flexibility. When choosing a compost turning machine, you should consider the production scale, site conditions, and capital budget.

[xiaoxiaopaya]

The waste can be made into high-quality organic fertilizer by simple treatment. What equipment is needed in the production process of organic fertilizer? Zhengzhou Huaqiang Heavy Industry for you to briefly introduce the organic fertilizer production line mainly includes what equipment. 1, Fermentation equipment The most important process in the production of organic fertilizer is fermentation, and the excrement must be thoroughly fermented and decomposed. The common organic fertilizer fermentation equipment includes simple compost turning machine, windrow compost turning machine, chain compost turning machine, wheel type flip machine, fermenter and so on. The compost turning machine is mainly used to replace manual composting, which cannot improve the fermentation process, and the fermentation cycle is about 35-60 days, and it occupies a large area. Fermenter can greatly improve the fermentation efficiency, the fermentation cycle is generally about 7 days, and the floor area is small, the disadvantage is that the equipment investment cost is higher than the flipping machine.

2, Feeding machine The waste can be called organic fertilizer after thorough fermentation and ranching, and it can be stacked in the ranching area first, and when there is demand, it is transported to the feeder by forklift or conveyor belt for temporary storage. 3, Crushing equipment After fermentation, there will be some clumps, the application effect is not good, so it needs to be crushed. 4, Screening equipment After grinding organic fertilizer, it is best to use the screening machine for screening, and the unqualified large granular organic fertilizer is crushed again. 5, Packaging equipment If organic fertilizer is for personal use or sold in bulk, packaging equipment may not be used. The above equipment configuration is a powder organic fertilizer production line, which is suitable for farms with 5 tons to 10 tons of excrement per day; If the excrement is more than 10 tons per day, Zhengzhou Huaqiang Heavy Industry recommends the configuration of granular organic fertilizer production line.

[zzhuaiqngmachine]

Scope of application of windrow compost turning machine

Windrow compost turning machine is a kind of engineering vehicle widely used in various working environments, its main function is dump, bulldozing operation. Its application range is very wide, suitable for a variety of scenarios and material handling, with high efficiency and reliability.

The windrow compost turning machine is suitable for large-scale material handling work. In the production of organic fertilizer production lines and industrial and agricultural industries, a large number of materials are often encountered that need to be stacked and processed. The windrow compost turning machine can easily carry out large-scale dump and bulldozing operations, which greatly improves the operation efficiency. At the same time, the stability of the track chassis also ensures the safety of the operation.

The windrow compost turning machine is suitable for all kinds of terrain and environments. The traditional wheeled dump truck is limited in some terrains and environments, such as wetlands and soft soil. The crawler chassis overcomes these problems, making the crawler tilter able to adapt to various terrain and environment, greatly improving the flexibility and adaptability of the operation.

This device is also suitable for a variety of different types of material handling. Whether it is construction waste, agricultural waste or industrial waste, the windrow compost turning machine can effectively handle and dump. At the same time, the simple operation and easy maintenance of the track dump truck also make it a very suitable for long-term use of engineering vehicles.

In short, the windrow compost turning machine is a very practical engineering vehicle, suitable for large-scale material handling work, various terrains and environments, and a variety of different types of material handling. It has high efficiency and reliability, can greatly improve operational efficiency and quality, is a very trustworthy engineering vehicle.

[tiancimachine]

Reliable quality and high working efficiency crawler compost windrow turner

The crawler compost windrow turner can mix and crush the materials and decompose the organic matter under aerobic conditions, which not only improves the fermentation speed, but also effectively prevents the production of harmful and malodorous gases such as hydrogen sulfide and amine gas in the fermentation process, which is conducive to environmental protection requirements and improves fertilizer efficiency. The crawler tipper is powered by diesel engine and runs in four wheels. The power is transmitted to the drum with combined cutting tools through the transmission system. The quality is reliable, so the performance is stable and the operation process is simple.

Crawler type compost windrow turner is a kind of large-scale tipping machine. The organic fertilizer machine is fully hydraulic operation system, pull rod type steering wheel operation, crawler type walking, strong and durable, powerful power, advanced technology, large output, strong overturning ability, hydraulic lifting adjustment of tipping drum, high degree of automation, simple operation and easy to master. It is a professional equipment for turning organic material into organic fertilizer by oxygen consumption fermentation in the fertilizer production process. Product advantages: 1) The operation is easier, the site, labor and diesel oil are saved, the working time is shortened and the fermentation cycle is advanced. 2) The front hydraulic pushing plate is installed, which does not need manual time for the whole pile. 3) The drum is hydraulic lifting, and the cab can be equipped with air conditioner. 4) Control cabinet is used to control the machine. Manual and automatic control are available. 5) Small land is needed for harmless treatment of organic wastes. 6) Advanced technology, compact structure, low energy consumption and stable product quality.

Zhengzhou Tianci Heavy Industry Machinery Ltd specializes in the production of fermentation compost windrow turner, organic fertilizer granulator, fertilizer mixer machine, fertilizer crusher and other organic fertilizer machines. We also provide a complete set of organic fertilizer production process, npk fertilizer manufacturing process, bio organic fertilizer production process, BB fertilizer production equipment. We have been stepping forward the pace of machine progress, hoping to use the best fertilizer equipment to feed back our users!

[fertilizergranulator]

Benefits of using windrow turner for manure composting

When composting process is used to ferment organic fertilizer raw materials, compost turner machine is indispensable for organic fertilizer manufacturing process. The commonly used composting methods are trough composting and strip composting, and the equipment used in different ways is also different. The trough type composting process adopts the trough compost turning machine, while the strip type composting process mainly uses the windrow turner. They all have their own advantages, and the actual production and application are very extensive.

At present, composting on the ground is a kind of fertilizer making mode which is more advanced and saves land construction and human resources. In this mode, there are many advantages of using the windrow turner for manure composting. This kind of fermentation method needs to make the material pile grow into a strip pile, and the material is stirred and broken by the windrow turner regularly, and the compost decomposes the organic matter under the aerobic condition. Windrow turner has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. Some auxiliary facilities, such as automatic sprinkling device, can also be added to the fermentation site.

Advantages of windrow turner

The machine adopts four-wheel walking design, which can move forward, backward, turn, turn the pile high and low, fast and slow, turn forward and backward, and can be easily controlled and driven by one person. During driving, the whole vehicle straddles the long strip-shaped fertilizer base which has been piled up in advance. The revolving knife shaft hung under the frame is used to mix, fluff and move the fertilizer base raw materials. After passing the vehicle, a new strip-shaped pile is formed. The machine can be used in open outdoor field or in workshop shed. Compared with other types of equipment, the windrow turner has obvious characteristics: the overall structure of the machine is reasonable, the whole machine is rigid, balanced, concise and solid, the performance is safe and reliable, easy to operate, the machine is suitable for the site, except for the thick frame, the parts are standard parts, easy to use and maintain.

[hqhifertilizermachinesblog]

The daily maintenance method of Organic Fertilizer equipment is particularly important, because once we do not operate at will according to precautions, even a small failure may cause big problems in production and use, and ultimately affect production.

First of all, let’s understand the Organic Fertilizer equipment process

It is mainly divided into the following two parts: Organic Fertilizer Compost Turning Machine, Compost Crusher, Rotary Screening Machine, And the Organic Fertilizer Granulator, Disc Granulator, Rotary Drum Granulator, Fertilizer Granules Compaction Machine, Rotary Dryer Machine, Rotary Cooler Machine, grading screen, Powder/Granules Fertilizer Packing Machine, and Belt Conveyor in the middle link.

Secondly, since we want to understand the daily maintenance methods of Organic Fertilizer fermentation equipment – ground Compost Turning Machine, let me briefly introduce the following two commonly used Compost Turning Machine types:

One, Wheel Type Windrow Compost Turning Machine is a special machine used to produce Organic Fertilizer and turn over viscous materials such as animal manure, sludge, distiller’s lees and furfural using strip compost fermentation process. The power is diesel engine. The stacking width of the material is 2 meters, the stacking height is about 0.8 meters, and the maximum processing capacity is 380m³/h. This machine can not only turn and gather the material evenly, but also effectively loosen the clumps in the fertilizer base after fermentation. It is an indispensable machine for harmless treatment of livestock and poultry manure and fertilizer making operations. Two, the use of Windrow Compost Turning Machine is very common, and it is a special machine for turning, crushing, oxygen supply and stacking of materials. This machine is mainly composed of four parts: turning auger power part, walking power part, hydraulic lifting part, control part.

The ground-type Compost Turning Machine produced by Zhengzhou Huaqiang Heavy Industry is designed according to the principle of aerobic fermentation, so that the fermentation bacteria have the space to give full play to their functions. Its machinery and equipment has the obvious advantages of less investment, low energy consumption, fast fertilizer production, and large output, saving a lot of civil construction and human and material resources.

Finally, let Xiaobian focus on the maintenance and maintenance of Compost Turning Machine

1.Com Maintenance and maintenance of post Turning Machine Daily maintenance:

The Compost Turning Machine should be maintained once a week when it is not often operated, and the Compost Turning Machine should be maintained once a day when it is often operated. Its maintenance content:

(1) Half maintenance inspection (after 10 hours of work), check whether the connection bolts, nuts and oil drain plugs are loose.

(2) Check all parts of the latch, cotter pin for defects, and timely replacement (cotter pin shall not be replaced with other things).

(3) Check whether the tilting knife is defective and whether the fastening bolts are loose, and if necessary, fill, tighten or replace the new knife.

(4) Check whether the electrical joints are tight, whether the insulation of the wire is good, and repair or replace it in time if necessary.

(5) Check whether the fastening screws of diesel engine, gearbox, bearing seat and other components are loose.

(6) Clean the bonded attachments on the Compost Turning Machine.

(7) Check the surplus of the fuel tank and water tank.

(8) Wheel Type Windrow Compost Turning Machine Should also pay attention to whether the tire pressure is normal.

2.Compost Turning Machine maintenance and maintenance Compost Turning Machine regular maintenance

(1) After working for a season, replace the gear oil of the reducer, check the bearings of all parts, apply new butter after disassembling and cleaning, and install it. If the wear is serious, it should be replaced.

(2) Remove the dust cover on the equipment, check and tighten the bolts on each transmission rod. Prevent the bolts on the transmission rod from loosening, resulting in the parts not being driven in place and causing the parts to wear and scrap.

(3) Remove the cab seat and cover plate under the seat and check to tighten the bolts on the drive shaft. Prevent the shaft body from being inclined and broken due to the loosening of the bolts on the drive shaft seat.

(4) Antifreeze should be added to the water tank when used in winter. If no antifreeze is added, warm water should be added to the water tank, body and cooler before operation, and the water in the water tank, body and cooler should be discharged after operation to prevent freezing.

(5) Check whether the electrical appliance is working normally, whether the circuit insulation performance is good, and replace the connected wire if necessary.

(6) It is necessary to regularly check the tension of the drive belt, adjust the tension if necessary, and check whether the belt is broken, worn or has other signs of aging, and replace the belt if necessary. Check the belt path and make sure there is no obstruction between the other parts of the engine and the belt. After replacing the belt, the new belt should be re-adjusted after two or three weeks of use to eliminate slack.

(7) When Compost Turning Machine is operated for a long time, the exposed parts should be coated with oil to prevent rust, and should be covered when placed outdoors.

3.Compost Turning Machine maintenance and maintenance of important components of compost Turning Machine

(1) Diesel engine maintenance and maintenance please follow the diesel engine manufacturer’s operating instructions for maintenance and maintenance.

(2) The maintenance of the car air conditioner (if equipped) see the operation and maintenance manual of the air conditioner.

(3) Compost Turning Machine battery maintenance:

Make the battery firmly fixed.

Terminals and connecting parts should be kept clean and firm.

If Compost Turning Machine starts frequently for a short time, the battery may not be supplemented by the electric energy on the generator. Please check the battery memory power frequently and charge the battery in time to prevent the battery from being scrapped due to power loss.

If the vehicle is not used for a long time, the battery wiring should be separated.

When separating the battery, the negative wiring of the battery must be removed first and installed last.

[huaqiangmachine]

Contribution of wheel type windrow compost turning machine to the harmless treatment of manure

Wheel type windrow compost turning machine plays an important role in the harmless treatment of manure, mainly through the following aspects of contribution to this:

1. Promote the uniform fermentation of compost: The turnover machine can evenly mix and turn the materials in the compost, so that it is more evenly exposed to the air, which is conducive to the full ventilation and fermentation of the compost.

2. Improve the temperature and bactericidal effect of compost: The correct composting process requires a certain temperature to kill pathogens and eggs, reduce environmental pollution and the risk of disease transmission. Wheeled tilters help increase the internal temperature of the compost pile by accelerating the turning and mixing of organic matter and promote efficient sterilization.

3. Reduce odor and odor emissions: The use of the dump machine can effectively fully mix and decompose organic materials, reduce odor generation, and reduce the impact on air quality by promoting the smooth emission of gases.

4. Accelerate the degradation of organic materials and shorten the maturity period: wheeled pile turning machine can effectively improve the ventilation and humidity control of compost, accelerate the decomposition and transformation of organic materials, thus shortening the maturity period of compost.

5. Save manpower and improve operation efficiency: compared with manual stacking, wheel stacking machine can automatically complete the stacking task, saving a lot of human resources, and improve the efficiency and continuity of composting production.

By improving the uniformity of compost, temperature control, odor reduction and accelerating the maturity of the compost, the wheeled strip composting machine has a significant contribution to the harmless treatment of manure, and is one of the indispensable organic fertilizer equipment in modern agriculture and environmental protection.

[kathryntballard]

Windrow Composting Tech

Using Windrow Composting Equipment For Your Main Machine For Composting

Organic waste is created always within our everyday life. There is numerous types of organic waste for example poultry and livestock manure, human manure, municipal waste, food waste from the kitchen, straw from farmland, and so forth. Organic waste covers extensive items of land creating pollution. Because it consists of many unexploited nutritional components, however, it could be applied as raw materials for your organic fertilizer. Consequently, this will likely help the agricultural products. For that reason, windrow composting equipment could be valuable in converting organic waste into useful organic fertilizer.

Windrow composting is a among several methods that one could produce organic fertilizer from breaking down organic waste. For this particular composting method, you will require to pile organic waste in a way that they form long rows. Another necessary thing to keep in mind is usually to keep turning the organic waste frequently this will reduce the composting period and enhance the grade of compost.

Why Do You Need a Windrow Composting Equipment to make Compost Pile?

Because the fermentation process progresses, the temperature will rise and fall at irregular intervals. Therefore, you can expect to require to transform that compost pile to alter the temperature and increase oxygen content. What's more, the fermentation degree of manure may be different in a variety of sections of the compost pile, and then there may additionally be lumped materials present. You, therefore, require to make materials thoroughly.

Additionally, this piece of equipment also can blend these materials to minimize the temperature and reduce oxygen content. With those reasons, when you have many compost piles to work on or perhaps you want better fermentation of organic waste, this machine is surely an ideal decision to turn them.

What forms of Windrow Composting Equipment are available?

There are two popular types of windrow composting equipment: crawler type windrow compost turner and moving type windrow compost turner.

- Crawler type

The primary components include engine, cab, rubber track chassis, rotor, and hydraulic push plates. Along the way, the complete machine stretches across the particular windrow compost pile. The blades linked to the rotor will then thoroughly blend and crush possible organic waste this will likely let the materials to receive oxygen fully. Those sharp blades have efficient working capability and, therefore, have long service life.

- Moving type

This windrow compost turner is also referred to as self-propelled or self-moving compost turning machine. Unlike the first kind, a moving type turner contains four wheels. Along the way, the entire equipment spans all the windrow compost. The knife shaft located beneath the frame of the equipment usually turns, loosens, and pushes the accessible organic waste. The compost pile will produce new windrow compost at the back of the turning machine.

Even though both these two types of compost turning machines are classified as windrow turner machines, they actually have varying features. Prior to a purchase, it is actually prudent to double-check on the options first so that you can choose what would be best suited for your personal specific requirements.

[organicfertilizermachinery]

This Compost Turning Machine is used for stacking type fermenting technology on the ground, fills the market gap of large wheel compost equipment at the scene, suitable for aerobic fermentation of organic wasted.

[tiancifertilizermachine]

In modern agriculture, oil palm organic fertilizer is highly regarded for its rich nutrients and positive effects on soil health. In order to maximize the benefits of oil palm organic fertilizer, customized application strategies become the key.

​Composting machine is the first step in the production of oil palm organic fertilizer. The Windrow Compost Turning Machine or wheel strip composting machine can accelerate the decomposition of organic matter and ensure the quality of fertilizer. This process not only improves the nutritional value of the organic fertilizer, but also promotes the growth of beneficial microorganisms, laying the foundation for subsequent customized soil application.

​The Rotary Drum Granulator plays a central role in the fertilizer granulation process. Through the Rotary Drum Granulator, the oil palm organic fertilizer is processed into an easy-to-apply pellet form, which not only facilitates storage and transportation, but also ensures an even distribution of the fertilizer across different soil types, optimising crop absorption efficiency.

The Compost Crusher in the fertilizer mill series is a key equipment for handling semi-wet materials. In the fertilizer production line, the compost mill does play a key role in the treatment of semi-wet materials. This type of equipment is usually used in Organic Fertilizer Production Line, especially when handling compost raw materials. Compost crusher can effectively crush and mix semi-wet organic materials, such as straw, livestock and poultry manure, kitchen waste, etc., and convert them into finer and uniform particles, thereby improving the efficiency and quality of subsequent processing. It can crush the bulk material in the oil palm organic fertilizer into smaller particles, ready for the subsequent mixing and granulation steps. This step is essential to improve the uniformity and bioavailability of organic fertilizers.

​Finally, the Rotary Screening Machine of the fertilizer screening machine series is used to screen and grade oil palm organic fertilizer particles to ensure the consistency and quality of the finished fertilizer. This step is critical for custom soil application because it allows fertilizer particle sizes to be adjusted according to soil type and crop needs, resulting in precise fertilization that promotes healthy crop growth and increased yields.

Through the application of the above organic fertilizer equipment, the customized application of oil palm organic fertilizer in soil and crop gain analysis can be realized, which not only improves the efficiency of agricultural production, but also promotes the development of sustainable agriculture, bringing win-win results for farmers and the environment.