#aluminium alloy

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[sam5119-blog]

Aluminum alloys are an essential part of the modern manufacturing industry, and understanding the different series is crucial for anyone working with these materials. Here's a breakdown of the 2000, 3000, 5000, 6000, and 7000 series of aluminum alloys:

2000 Series Aluminum Alloys:

These alloys are alloyed with copper, commonly used in aerospace applications due to their high strength and excellent fracture toughness.

Applications include aircraft fittings, gears, and shafts, as well as various structural components.

3000 Series Aluminum Alloys:

Mainly composed of manganese, these alloys are non-heat-treatable and are known for their excellent corrosion resistance.

They are often used in food and chemical handling equipment, as well as in heat exchangers due to their weldability and formability.

5000 Series Aluminum Alloys:

Alloyed primarily with magnesium, these alloys are known for their high strength and excellent corrosion resistance.

Their applications range from marine and automotive components to architectural and general sheet metal work.

6000 Series Aluminum Alloys:

These alloys are alloyed with magnesium and silicon, making them highly formable and weldable, and are often used in extrusions and architectural applications.

Common applications include structural framing, railings, and automotive parts.

7000 Series Aluminum Alloys:

Alloyed with zinc, these alloys have the highest strength of all aluminum alloy series. They are often used in aerospace and high-performance applications.

Applications include aircraft and aerospace components, as well as bicycle frames and rock climbing equipment.

Each series of aluminum alloys offers distinct properties and applications, making them versatile and valuable across a wide range of industries. It's important to consider the specific requirements of your project when selecting the right alloy to ensure optimal performance and longevity.

[adtechmetallurgicalmaterials]

A device and method for online vacuum degassing of aluminum liquid

Background technique

The gas element in the aluminum liquid is mainly hydrogen, and its content is generally greater than 0.35ml/100g. During the solidification process of the aluminum liquid, it precipitates and forms bubbles. Once captured by the solidification front, pinholes, pores, looseness, etc. will be formed in the ingot. Casting defects lead to scrapped ingots or subsequent processing defects. According to reports, casting waste caused directly or indirectly by excessive hydrogen concentration in liquid aluminum accounts for more than 40% of the total waste. As the application scope of aluminum alloy products becomes wider and wider, the attention to the internal structure of aluminum alloy ingots has become more and more important.

Tightness requirements are also getting higher and higher. Reducing the hydrogen content in molten aluminum plays an important role in improving the quality of aluminum alloy ingots. In order to reduce the hydrogen content in the aluminum liquid, domestic aluminum processing enterprises currently use a degassing device that rotates and sprays inert gas. This type of traditional rotating spray degassing device places a graphite rotor in the aluminum liquid in the launder system and sprays the inert gas through it. The rotating graphite rotor breaks the bubbles and forms small bubbles, which increases the contact area between the inert gas and the aluminum liquid and the bubble floating time. Since the hydrogen partial pressure of the inert bubble is low, the hydrogen atoms in the aluminum liquid form hydrogen molecules and enter the inert bubble. Within, the bubbles float up and are removed to achieve the purpose of hydrogen removal. However, when domestic enterprises produce high-end aluminum alloys, they still need to mix a small amount of toxic gas chlorine into the inert gas to ensure high degassing efficiency. This poses great safety hazards and environmental pollution risks, and the hydrogen content of the aluminum liquid after degassing mainly depends on The hydrogen concentration of the incoming aluminum liquid before degassing is unstable, and the degassing efficiency of the aluminum liquid is unstable. Therefore, the incoming aluminum liquid must be pretreated before online degassing, which increases the process cost and production cycle.

This online vacuum degassing device for aluminum liquid includes a vacuum furnace, a double-chamber tank and a vacuum pump; there are two depressions at the bottom of the vacuum furnace, which are connected to the liquid riser pipe and Downcomer; two recessed parts are provided with breathable bricks along the peripheral sides of the riser pipe and downcomer; an aluminum liquid flow tank inlet and an aluminum liquid flow tank outlet are respectively provided on both sides of the double-chamber tank; the middle part of the double-chamber tank A partition is provided, which separates the double-chamber tank into a liquid inlet tank and a liquid outlet tank;

The aluminum liquid level on one side of the riser pipe in the double-chamber tank is higher than that on the side of the downcomer; the vacuum furnace is set up in the double-chamber tank. and can move in the vertical direction. The riser pipe and the downcomer pipe extend into the liquid inlet tank and the liquid outlet tank respectively; the vacuum pump is arranged on the top of the vacuum furnace. The present invention separates the vacuum furnace from the double-chamber tank, adjusts the relative height and vacuum degree of the vacuum furnace to adjust the depth of the aluminum molten pool in the vacuum chamber, and controls the flow of aluminum liquid and degassing by injecting inert gas into the breathable bricks. Stable and efficient.

An online vacuum degassing device for aluminum liquid, which is characterized by: including a vacuum furnace, a double-chamber tank and a vacuum pump; the bottom of the vacuum furnace is provided with two recessed portions; the two recessed portions are respectively connected to the riser where the aluminum liquid flows into the vacuum furnace The liquid pipe and the aluminum liquid flow out of the downcomer of the vacuum furnace;

The two recessed parts are provided with breathable bricks along the peripheral sides of the riser pipe and the downcomer, and the breathable bricks are used to provide inert gas; the double chamber Both sides of the tank are respectively provided with an aluminum liquid flow tank inlet and an aluminum liquid flow tank outlet; in the double-chamber tank

A partition is provided at the bottom, and the partition divides the double-chamber tank into a liquid inlet tank and a liquid outlet tank; the height of the aluminum liquid level on one side of the riser tube in the double-chamber tank is higher than that of the aluminum liquid on one side of the downcomer. Liquid level height; the vacuum furnace is set up on the double-chamber tank and can move away from or close to the double-chamber tank in the vertical direction. The lower ends of the riser tube and the downcomer tube extend into the liquid inlet tank and the outlet port respectively. In the liquid tank; the vacuum pump is installed on the top of the vacuum furnace.

content The purpose of this invention is to solve the problems of "unstable degassing effect" and "toxic chlorine gas sprayed when producing high-end aluminum alloys" existing in the existing aluminum liquid degassing technology, and to provide a stable and efficient online vacuum for aluminum liquid The purpose of the degassing device and method is to reduce the hydrogen content in the aluminum liquid before casting, thereby improving the internal structural quality of the aluminum alloy ingot.

In order to solve the above problems, the present invention adopts the following technical solutions: An online vacuum degassing device for aluminum liquid, including a vacuum furnace, a double-chamber tank and a vacuum pump; the bottom of the vacuum furnace is provided with two recessed portions; the two recessed portions are respectively connected to the riser tube and the aluminum liquid flowing into the vacuum furnace. The liquid flows out of the downcomer of the vacuum furnace; the two recessed parts are provided with breathable bricks along the peripheral sides of the riser pipe and the downcomer, and the breathable bricks are used to provide inert gas;

Both sides of the double-chamber tank An aluminum liquid flow tank inlet and an aluminum liquid flow tank outlet are respectively provided.

The middle part of the double-chamber tank is provided with an The partition board separates the double-chamber tank into a liquid inlet tank and a liquid outlet tank; the height of the aluminum liquid level on one side of the riser pipe in the double-chamber tank is higher than the height of the aluminum liquid level on one side of the downcomer pipe. ; The vacuum furnace is set up on a double-chamber tank and can move in the vertical direction away from or close to the double-chamber tank. The lower ends of the riser tube and the downcomer tube respectively extend into the liquid inlet tank and the liquid outlet tank. The vacuum pump is arranged on the top of the vacuum furnace.

[soni-393]

Unveiling the Strengths: A Deep Dive into the Properties and Specifications of 2017 Aluminium Alloy

Introduction: Begin with a brief introduction to set the tone for the blog post. Highlight the significance of understanding the properties and specifications of 2017 Aluminium Alloy in various industries.

Section 1: Understanding the Properties of 2017 Aluminium Alloy: 1.1 Strength and Durability:

Discuss the inherent strength of 2017 aluminium alloy and its ability to withstand various stresses.

Highlight any specific durability features that make it suitable for demanding applications.

1.2 Corrosion Resistance:

Explore the corrosion resistance properties of 2017 aluminium alloy.

Discuss how this property contributes to the longevity of the material in different environments.

1.3 Machinability and Formability:

Detail the machinability of 2017 aluminium alloy, emphasizing its ease of machining and forming.

Provide insights into how manufacturers can efficiently work with this alloy.

Section 2: Specifications and Standards: 2.1 Size and Thickness:

Outline the standard sizes and thickness options available for 2017 aluminium sheet plates.

Discuss how these specifications impact the alloy's applications.

2.2 Tolerance and Precision:

Explore the tolerance levels associated with 2017 aluminium alloy.

Highlight the importance of precision in industries where accuracy is crucial.

Section 3: Applications Across Industries: 3.1 Aerospace Industry:

Showcase the role of 2017 aluminium alloy in aerospace applications.

Provide examples of specific components or structures where this alloy is commonly used.

3.2 Automotive Sector:

Discuss how the properties of 2017 aluminium alloy make it suitable for the automotive industry.

Highlight any advancements or innovations related to its use in vehicles.

Section 4: Advantages and Considerations: 4.1 Advantages of 2017 Aluminium Alloy:

Summarize the key advantages, including its lightweight nature and recyclability.

Discuss how these advantages contribute to sustainability and cost-effectiveness.

4.2 Considerations and Limitations:

Address any considerations or limitations that users should be aware of when working with 2017 aluminium alloy.

Provide recommendations for mitigating potential challenges.

Conclusion: Summarize the main points discussed in the blog post and reiterate the importance of understanding the properties and specifications of 2017 aluminium alloy in various applications.

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Aluminium Alloy Wires Supplier in USA

If you are looking for a reliable supplier of aluminium alloy wires, you have a few options to consider. Bansal Wire is a manufacturer of high-quality wire, offering custom alloys, finishes, and tolerances.

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Non-Ferrous Materials at Competitive Prices: OfBusiness Supplier

OfBusiness is your go-to non-ferrous supplier for competitive prices on a wide range of non-ferrous materials.

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Claveau Descartes, 1948. Another debutante at the 35th Paris Mondial de l'Automobile. An advanced 6 passenger luxury saloon by Émile Claveau with a SOHC alloy 2.3 litre V8 engine driving the front wheels through a 5 speed gearbox. The bodywork was fabricated from an alloy of aluminium and copper called Duralinox. Claveau had presented the car in model form a year before but 75 years ago this weekend he showed a fully working prototype that had been built with the cooperation of Aluminium Français. The Descartes had a drag coefficient of 0.29 and a top speed of 95 mph, both remarkable for 1948. However it went no further than a single prototype

[antara93]

What is the difference between steel alloy and cast iron?

To begin with, steel alloy and cast iron are both types of metal alloys that are widely used in various industries. Although they share some similarities, there are significant differences that set them apart. Steel alloy is made by combining iron with other elements such as carbon, manganese, and chromium. Steel typically contains less carbon than cast iron, making it more ductile and malleable. Its tensile strength is higher, and it's more resistant to corrosion, making it ideal for use in building structures, machinery, and automobiles.

Cast iron, on the other hand, is formed by melting iron and adding carbon, silicon, and other elements. Cast iron contains a higher percentage of carbon, making it harder and more brittle. It is generally used in applications where high compressive strength is required, such as in the production of engine blocks, cookware, and pipes. Cast iron is also more prone to cracking under pressure or impact than steel alloy.

In conclusion, the differences between steel alloy and cast iron are based on their composition and properties. Both materials have distinct advantages and disadvantages, and their suitability depends on the specific application. By the way, after talking about it, only one company name comes to my mind that is Datre Corporation Ltd, is a leading manufacturer of high-quality steel casting products that meet the highest industry standards in Eastern India. So you can confidently utilise their products for your industrial needs.

Company name: Datre Corporation

Address: Falta Industrial Growth Center (F.I.G.C), Sector — III South 24 Parganas, Pin — 743 504, West Bengal, India

Phone No: 7605087010, 7605087007, 7605087008

Landline No: +91 7605087008

Email id: purchase@datre.com, sales@datre.com, hr@datre.com

[sunriseindustries]

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[adtechmetallurgicalmaterials]

Alcoa considers closing Norway's Lista aluminum smelter completely

According to foreign media reports, due to rising electricity prices, international aluminum giant Alcoa is considering closing its Lista aluminum smelter in southern Norway.

Alcoa Energy Director Ole Lofsnaes wrote in a letter to the Norwegian Ministry of Petroleum and Energy: "The Lista aluminum smelter is still struggling to make a profit, although it will reduce some capacity in 2022 due to high electricity prices. Struggles, 2024 is expected to be a more difficult year. For this reason, Alcoa is now considering all possible future scenarios for the Lista aluminum smelter, with complete closure of the aluminum smelter being one of the scenarios being considered. " Last August, when electricity prices reached record highs, Alcoa reduced some capacity at its Lista aluminum smelter. In February this year, the company announced that it would reduce the factory's production capacity by 30% throughout 2023. Alcoa Energy Director Lofsnaes said it was crucial for the company to sign a new power supply agreement as soon as possible to protect it from high spot prices in the future. The Norwegian government plans to cut carbon dioxide offsets for industrial companies starting in 2024, which will also compound the problems at the Lista aluminum smelter. It is understood that Alcoa's Lista Aluminum Smelter in Norway has an annual primary aluminum production capacity of 94,000 tons and a total of three electrolytic aluminum production lines. One of the production lines was closed last year. Alcoa also operates an aluminum smelter in Mosjoen, northern Norway, with an annual production capacity of 200,000 tons of primary aluminum. Spot electricity prices in southwestern Norway have averaged €78.79/MWh so far this year, well below the 2022 average price of €211.28/MWh but still higher than the average price in northern Norway of €26.91/MWh.

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[xyelectronicstechnology]

Reasons to Use Aluminum for Die-Casting

There are various popular processes you can use to form aluminum; however, one of the most common processes that a designer considers is aluminum die casting.

Nowadays, Aluminium Die Casting Companies use the method for many automotive, industrial, and telecommunication products. In fact, it is also utilized to create electrical hydraulic, and lighting components. 

Overview of Aluminum Die Casting

To put it simply, it is a metal-forming process that enables the design of intricate aluminum parts. To initiate the process aluminum alloys are heated to excessively high temperatures until they are molten.

Furthermore, under high pressure, liquid aluminum is inserted into the hole of the steel die. Since the die is made up of two halves, the solid molten aluminum gets separated and displays the aluminum part. The product is developed explicitly with a soft texture and usually needs the tiniest and no machining process.

The Advantages of Aluminum Die-Casting

Its Weight

Aluminum is hugely favored for its lightweight quality. Since it is the lightest metal, it is no great surprise that Aluminum Die-Cast parts are highly sought after in the aviation and motor industries.

Flexibility

Are you looking for a metal that’s easy to work? Aluminium is the answer! Since it is the second malleable metal and ductile – it is hard to beat in terms of flexibility.

Conductivity

Aluminum is a great electrical and thermal conductor. Though copper is even more conductive – it is heavier which can often be a disadvantage. It is only a third of the weight of copper. Adding to the fact, that aluminum is non-sparking – it is the chosen metal for various applications including electrical products, computer parts, and LED lighting.

Resistance to Corrosion

Thanks to the strong oxide film – it forms on the surface of aluminum when it is exposed to air or water. It is highly resistant to corrosion. The coat of aluminum oxide hardens the surface and keeps the metal free from corrosion.

Bottom Line

Aluminium is 100% recyclable. Aluminum can be melted down and reused without its favorable quality. Apart from the topmost quality – there are more advantages to using aluminum in die casting.

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 Aluminium Alloy 2014 Sheets & Plates Exporters In India